水轮机叶片表面聚氨酯弹性涂层的抗磨蚀性分析-表面技术.PDFVIP

第43卷摇 第1期 摇 摇 摇 表面技术 摇 摇 2014年02月 SURFACE TECHNOLOGY ·11· 試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試試 水轮机叶片表面聚氨酯弹性涂层的抗磨蚀性分析 张瑞珠,卢伟,严大考,黄荣浩,刘晓东 (华北水利水电大学,郑州450011) 摘摇 要: 目的摇 分析聚氨酯弹性涂层的抗磨蚀性机理,并研究其在水利工程表面防护中的应用。 方法 对水轮机叶片的气蚀磨损机理进行分析,采用PU喷涂技术在水轮机叶片钢材(0Cr13Ni5Mo)上做一层聚 氨酯弹性耐磨涂层,并对涂层的性能进行检测与分析。 结果摇 当聚氨酯组分的官能度为2.4 时,聚氨酯 弹性涂层表现出优异的综合力学性能,涂层与水轮机叶片间的物理结合力达到12.6 MPa,涂层磨耗值保 持在较低范围内(2~3 mg/ 1000 r)。 结论摇 聚氨酯弹性涂层能减缓含沙水流对水利工程中高速运转机 械设备的冲刷磨损、空蚀破坏,延长水轮机叶片、水泵叶轮的使用寿命。 关键词:聚氨酯涂层;水轮机叶片;抗磨蚀;微相分离 中图分类号:TG174.46摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1001鄄3660(2014)01鄄0011鄄05 Abrasion Resistance Analysis of Spray Polyurethane Elastic Coating on Turbine Blades ZHANGRui鄄zhu,LU Wei,YAN Da鄄kao,HUANGRong鄄hao,LIUXiao鄄dong (North China University of Water Resources and Electric Power,Zhengzhou450011,China) ABSTRACT:Objective To analyze the abrasion resistance of polyurethane elastic coating and study its application in water con鄄 servancy engineering surface protection. Methods The cavitation erosion mechanism of the hydraulic turbine blade was analyzed, then a polyurethane elastomer wear鄄resistant layer wascoatedontothebladeof hydraulicturbine(0Cr13Ni5Mo)usingthePU spra鄄 ying technology andtheperformanceofthecoatingwasanalyzed. ResultsWhenthefunctionalityofpolyurethanewas2.4,thePol鄄 yurethane elastomers exhibited good mechanical performance,with the binding force between the coating and the turbine blades reaching up to 12.6 MPaandthecoatingwearvalueremainingatthelowerendoftherangeof2~3mg/ 1000 r. ConclusionElas鄄 tic polyurethane coating can reduce erosion wear and cavitation damage caused by sediment flow on high鄄speed operating machine and equipment of water conservancy projects,and thus extends the service life of the pump impeller and tur