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DESIGN AND MANUFACTURE OF A COMPOSITE (设计和制造的复合)
AIAA 2002-4349
DESIGN AND MANUFACTURE OF A COMPOSITE OVERWRAPPED
PRESSURANT TANK ASSEMBLY
Walter H. Tam and Paul S. Griffin
Pressure Systems, Inc.
and
Arthur C. Jackson
Jackson Consulting
ABSTRACT heritage and for its superb manufacturability,
relative high strength, excellent corrosion and
A titanium-lined, composite overwrapped oxidation resistance characteristics, good low
pressure vessel (COPV) for helium pressurant and high cycle fatigue characteristics, and
storage was designed for a commercial competitive manufacturing cost.
spacecraft. This tank has a nominal propellant
volume of 81.4 liters (4,967 cubic inches) and a The overwrap consists of high strength Torayca
nominal weight of 11.7 kg (25.8 pounds). The T 1000G carbon fiber and Epon 826 cured resin
maximum expected operating pressure is 331 system. Several composite layers are applied,
bar (4,800 psi). Proof pressure requirement is including helical and hoop wraps.
414 bar (6,000 psi), and the minimum burst
pressure is 497 bar (7,200 psi). A complete qualification program was
conducted to verify the tank design, including a
The pressurant tank design is based on a flight- destructive burst pressure
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