焊接资料（Welding materials）.docVIP

焊接资料（Welding materials） Cast iron welding method Because of some advantages of cast iron, in a large proportion of automotive materials. Cast iron parts are the basis of machining accuracy is high and the price is expensive, such as gas cylinder, cylinder head, transmission case etc.. In the process of manufacture and use of cast iron parts, often cracks, pores, damage etc.. According to statistics, in normal circumstances, reaching the wear limit of this kind of parts, change its size is only 0.08% ~ 0.40%, quality loss is only 0.1% ~ 1.8%, the scrap parts, is undoubtedly very wasteful. Therefore, the study and use of advanced repair experience, reasonable repairing cast iron part is very necessary. Welding is a very effective method of repairing cast iron part. Cast iron with high carbon content and impurity, and has low plasticity, poor weldability, sensitive to the cooling rate after welding characteristics, prone to white tissue and crack. In order to improve the quality of welding of cast iron parts, can take the following methods. 1. heat welding method Before welding the workpiece wholly or partially preheated to 600 to 700 DEG, 400 DEG C is not lower than the welding process, welding after slowly cooling to room temperature. Can effectively reduce the temperature of welded joint using heat welding method, thereby reducing stress, but also can improve the plastic parts, to prevent the emergence of white tissue and crack. The welding method is commonly used in gas welding and smaw. The commonly used cast iron welding gas welding wire, such as HS401 or HS402, CJ201 flux, to remove oxides. Welding preheating method suitable for welding in small thin-walled parts. SMAW electrode Z248 cast iron core cast iron or steel core cast iron electrode Z208, this method is mainly used for welding thick (greater than 10mm) of cast iron parts. Welding equipment heat welding method mainly heating furnace, welding torch, electric furnace (oil stove or furnace), the welding pro