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碳化钨烧结成型(Tungsten carbide sintering)
碳化钨烧结成型(Tungsten carbide sintering)
4.1 in the German material processing machine.
Because of the particularity of tungsten carbide material, usually tungsten carbide forming side 450mm high 300mm plate, the figure shows that we need to feed, so also save material processing. Due to shrinkage of existing tungsten carbide after sintering, all based on the original size multiplied by the shrinkage rate of 1.2, we need to cut into rectangular plates of tungsten carbide with high 60mm length 60mm. Allowance is deliberately added to facilitate the next step of wear do eat absolutely rectangle on the wheel. Because the weight is relatively large tungsten carbide cutting machine blade cutting force is small, we put the tungsten sheet on the high side of 450mm 300mm in the processing of the baffle, by controlling the cutting blade of adjusting the size of the baffle and the distance, we adjust the handle to the 60mm of material.
4.5 special-shaped pieces of tungsten carbide sintering
The production process of powder metallurgy: mixing, blank pressing powder or powder preparation, forming, sintering, postprocessing.
Hydrogen sintering
The pressure forming agent containing block is arranged on the graphite boat, then filled with alumina filler or graphite filler particles, have certain carbon content and is usually in continuous type molybdenum wire furnace, sintering in hydrogen, this process is hydrogen sintering process.
A gas phase and sintering reaction principle:
1, deoxidation reaction:
MeO+H2=Me+H2O
2, decarburization reaction of tungsten carbide (temperature of 800-950 DEG C):
WC+H2O=W+H2+CO
WC+2H2=W+CH4 (Jia Wan)
3, carbon reaction:
CH4=C+2H2 (CH4 from forming agent produced cracking decomposition at 400-500 DEG C)
2CO=CO2+C
4, produce water gas reaction:
H2O+C=CO+H2 (carbon from the graphite boat, filler and carbon free)
Changes in the sintering process of sintering body: increase the pressure strength of fast volume shrinkage becomes small, alloy surface is metall
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