新型比例阀用动磁式电机械转换器.docVIP

新型比例阀用动磁式电机械转换器 宋宗南，许小庆，高宇 (太原理工大学机械工程学院，山西省太原市030024) 摘要：为研制用于驱动大流量伺服比例阀先导级的高响应电机械转换器，提出永磁体励磁的动磁式电机械转换器（Moving Magnet Electro-mechanical Transformer，MMEM）结构方案，完成了MMET的结构设计和仿真计算。通过采用动磁式结构，减小了外壳和线圈支架间的间隙；通过采用异形导磁心结构，减小动子质量，可提高反应速度；通过优化永磁体半径和线圈层厚度，可提高力的输出值，减小力的波动性。利用FEM软件对磁场分布和输出特性进行了分析。结果表明， MMEM具有输出力值大，波动性小，工艺性强的特点，可以满足高响应大流量伺服比例阀先导级驱动的要求。 关键词：动磁式；电机械转换器；响应速度；异形导磁心 New Moving Magnet Electro-mechanical Transformer Used in Servo Proportional Valve SONG Zong-nan，XU Xiaoqing，Gao Yu （Institute of Mechatronics Engineering，Taiyuan University of Technology，Taiyuan 030024，Shanxi， China） Abstract: In order to develop a fast response electro-mechanical transformer used to drive the pilot stage of large flow rate servo proportional valve, a moving magnet Electro-mechanical Transformer (MMEM)was proposed to meet the demand. This article completed the structural design.Using the finite element software to tudy the magnetic circuit and the output characteristics; using the type of moving magnet structure, decrease the clearance between shell and support.using the special-shaped permanent magnet, reduce the dynamic quality and improve the response speed; optimize the diameter of magnet and the thickness of power wire, increase the output value and decrease the volatility of the force.The test results show that the MMEM has the advantages of simple structure and process,good stabliility and linearity,high sensitivity, can meet the pilot driving requirement of fast response large flow rate servo proportional valve. Key words: moving magnet structure；electro mechanical transformer； response speed； special-shape 0引言.agnet Electro-mechanical Transformer，MMEM)作为大流量伺服 比例阀的先导级电机械转换器进行研究和分析，并对其特性进行初步分析。 1结构与工作原理 MMET的二维结构如图1所示。 图1 MMEM二维结构示意图 Fig.1 structure of MMEM MMEM主要包括动子和定子两大部分。动子主要包括输出轴、永磁体、导磁心，定子主要包括线圈、线圈支架、壳体。为防止漏磁，前后端盖、输出杆均采用非导磁材料如不锈钢，支架可采用非磁性材料；导磁心与外壳可采用电工纯铁；永磁体一般采用钕铁硼作为充磁材料，轴向充磁。 2磁路分析 MMEM的磁路部分包括永磁体、导磁心、气隙、线圈、外壳。如图2为MMEM的等效磁路图。其中Rg为工作气隙磁阻，Rk为壳体等效