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影响钎焊质量的因素(Factors affecting brazing quality)
影响钎焊质量的因素(Factors affecting brazing quality)
Factors affecting brazing quality
The common defects of NOCOLOK brazed aluminum heat exchanger are incomplete penetration, dissolution, fin bending, solder loss, heat exchanger color gray black, flux residue poor adhesion paint adhesion and heat exchanger such as smell. In the actual production process factors affecting NOCOLOK brazing quality is various, this article discussed the main factors.
4.1 dimensional tolerance of parts
When processing must ensure that key dimension tolerance parts, such as pipe type condenser with serpentine flat tube shaping elbow part size, serpentine flat pipe and collecting pipe brazing at necking size, fin height tolerances, composite pipe punching size, plug forming size, punch size, parallel flow condenser collecting pipe plug forming dimension, flat tube necking size is very important, otherwise it can not guarantee the assembled core joint clearance.
4.2 degreasing of parts surface
NOCOLOK brazing requires a higher surface finish than vacuum brazing. It is necessary to completely remove the grease such as grease (grease) on the surface of the parts so as to obtain a wetted surface so as to make the coating even. Degreasing of parts surface can be carried out by using organic solvent (three dichloroethane or trichloroethylene), steam cleaning, water base cleaning or alkaline washing, etc.. If in the processing of raw materials in the volatile oil or no oil and the volatile oil in parts processing process, according to the different volatile oil, without cleaning or using hot air drying oil, in order to improve the wettability of brazing agent suspension, surface active agent can be added to 0.1% in suspension (NCH). Too much surfactant will reduce the solderability and the corrosion resistance of the products.
4.3 assembly of parts
To ensure the brazing gap after the core assembly, it is beneficial to obtain good brazing quality. The fin (composite aluminum foil) and flat tube are recom
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