贴片机TCM-X100HSPHEAD分解和组装.doc

HEAD 分解及組裝 工具及治具： (1)扭力板手(標準配備)(M1.5及M2.0) (2)Insertion nozzle(JG-0126標準配備) (3)清潔基座 (4)六角板手 (5)煤油、一號黃油、棉花棒 分解順序： 關閉電源及氣壓 將一號NOZZLE轉到LOW LEVEL，避免拆卸HEAD時傷到HEAD原點磁鐵(PIC3、6Magnet) M4x12 (2 pcs)M4x16 (2 pcs)Disconnect the hosePicture M4x12 (2 pcs) M4x16 (2 pcs) Disconnect the hose Picture 2 向自己的方向拉下HEAD 將集光板三顆螺絲轉鬆即可取下(集光板有兩種TYPE) Picture 4Diffusion Plate Type 1Magnet Picture 4 Diffusion Plate Type 1 Magnet Picture 3 Setscrews (3 pcs) Diffusion Plate Type 2Picture 5 Diffusion Plate Type 2 Picture 5 (6) 拆卸固定BALL BUSH的螺絲(Pic6、7) Picture 7M3xL10Fixing Plate Picture 7 M3xL10 Fixing Plate Picture 6 Remove this bolt Magnet (7) 在HEAD NOZZLE1作一記號如下圖，方便組裝時對齊位置 SetscrewHolder Setscrew Holder Cam Rotor Alignment Mark Bearing for MSB Fig. 7 (1) (2) Caution when detaching/attaching the holder1. Before detaching the holder, Caution when detaching/attaching the holder 1. Before detaching the holder, mark off the valley section between the bearing and the holder. 2. When attaching the holder, fix it with the mark alignment set screw. (8) 用手壓住HEAD HOLDER(避免彈開)，用扭力板手將螺絲鬆開，輕輕取下HEAD HOLDER HolderPicture 9 Holder Picture 9 Picture 10 Spring exists in a hole Loosen 2 screws Holder Picture 8 Magnet One-piece type BS End NOTE：因板手切割面不同，切記勿用一般板 手，只能使用標準配備扭力板手或由 TONE及BONDUS兩家廠商所生產 的板手 (9)這時五支BALL BUSH都可以取下，並將軸心與滾珠軸承分離，但是要注意BALL BUSH有匹配 性，拆解時要注意。 Picture 11Draw out MSB upward. Picture 11 Draw out MSB upward. Draw out the outer tube downward. Picture 12 (10)將滾珠軸承內上SEAL、COLLAR、下SEAL取下，取下時要注意上SEAL、COLLAR、下SEAL 　　的方向性，裝回時不要弄錯。 Upper SealLower Seal Upper Seal Lower Seal Collar Outer Tube Picture 13 Fig. 2 Upper Seal Collar Lower Seal Protruding section of the collar is embedded in a hole of the shaft. The bigger circular hole side of the outer tube. (11)將軸心及滾珠軸承放在清潔基座，整個座放在煤油槽清洗5～10分鐘，注意煤油高度。 Fig. 4Cleaning Prohibited ! Fig. 4 Cleaning Prohibited ! Liquid Level (12)清洗完後，將軸心由吹氣孔吹乾裡外的油，再上一點一號黃油。將治具吸嘴套上，插入滾珠軸承 　　內轉動，使軸承內部也有油。拔出軸心，上下SEAL凹