改造PROTOSM5激光鼓轮适用非在线打孔卷烟生产.pdfVIP

解决方案 SOLUTION 工艺 工装 模具 诊断 检测 维修 改造 / / / / / / 改造PROTOSM5 激光鼓轮适用非在线打孔卷烟生产 王先明， 杨钊 （山东中烟工业有限责任公司青岛卷烟厂，山东青岛266101 ） 摘 要：PROTOSM5 卷接机组上配置的激光打孔装置在生产中很少应用，但左右激光鼓轮却在生产中运转，烟支在传 送过程中须经过这两个鼓轮的传递。 两鼓轮、对应滚子凸轮、减速鼓轮的作用区域或交接位置是出现挤烟堵塞的多发部 位，产生较多的故障停机和废品。 如果由设备制造厂家对相关装置进行屏蔽，须购置三个鼓轮，费用太高。 为此自行确定 解决方案，设计制造了两个结构简单的零件，并通过修改相关参数、改变交接位置，以较低的资金投入成功地完成了技 术改造，使设备对非在线打孔卷烟生产的工艺过程控制质量显著提高，减少了设备运行小停顿次数。 关键词：PROTOSM5 卷接机组； 激光打孔装置； 在线打孔； 激光鼓轮； 减速鼓轮； 滚子凸轮； VISU 控制显示屏 中图分类号： 文献标识码： 文章编号： （ ） TS43 A 1002－2333 2012 03－0150－03 Modifying PROTOSM5 Laser Drums for to the Production of Non On-line Perforating Cigarettes WANG Xian-ming ， YANG Zhao （Qingdao Cigarette Factory of Shandong Branch of China Tobacco Industry Corporation ， Qingdao 266101 ， China ） Abstract ： The equipped laser perforating devices on PROTOSM5 cigarette making and filter assembling machine are rarely used. But the left and right laser drums had been always rotating in the non on -line perforating cigarettes production. The cigarettes must be transferred by these two drums in the delivery process. The cigarettes jam and chaos often arised in the function areas or the transference positions among the two laser drums and their corresponding rolling cams, the decelerating drum, resulting in more downtime and waste. If the laser perforating device bypassed by HAUNI, three drums need to be purchased, which cost too much. The special solution was determined by Qingdao cigarette factory. Two simple parts were designed and manufactured, the relative parameters were altered, the transference position was changed. This technological modification was completed s