FailureAnalysisofGearShaftforRollingMill轧机齿轮轴失效原因分析.PDF

Metallurgical Engineering 冶金工程, 2016, 3(1), 7-12 Published Online March 2016 in Hans. /journal/meng /10.12677/meng.2016.31002 Failure Analysis of Gear Shaft for Rolling Mill 1 1 2 1 1 Yinguo Wang , Nianfu Liu , Fumeng Sun , Fengkui Dong , Jiannan He 1 Baosteel Special Steel Co., Ltd., Shaoguan Guangdong 2 Baosteel Group, Shaoguan Iron Steel Co., Shaoguan Guangdong nd st th Received: Mar. 2 , 2016; accepted: Mar. 21 , 2016; published: Mar. 25 , 2016 Copyright © 2016 by authors and Hans Publishers Inc. This work is licensed under the Creative Commons Attribution International License (CC BY). /licenses/by/4.0/ Abstract Reasons for the fracture of gear shaft for hot continuous rolling mill were comprehensively ana- lyzed by means of optical microscope and scanning electron microscope. The results showed that the fracture could be attributed to the following major reasons: excessive levels of non-metallic inclusion, serious banded structure, uneven metallurgical structure and low hardness of axis core. Keywords Gear Shaft, Fracture Analysis, Non-Metallic Inclusion, Crack 轧机齿轮轴失效原因分析 1 1 2 1 1 王银国 ，刘年富 ，孙福猛 ，董凤奎 ，何健楠 1宝钢特钢韶关有限公司，广东 韶关 2宝钢集团韶关钢铁有限公司，广东 韶关 收稿日期：2016年3月2 日；录用日期：2016年3月21 日；发布日期：2016年3月25 日 摘 要 本文采用光学显微镜、扫描电镜等对某钢厂热连轧机断裂齿轮轴进行了检测及分析，结果表明：非金属 夹杂物级别过高，带状组织严重，组织不均匀，轴心部硬度偏低等是导致齿轮轴开裂的主要原因。 文章引用: 王银国, 刘年富, 孙福猛, 董凤奎, 何健楠. 轧机齿轮轴失效原因分析[J]. 冶金工程, 2016, 3(1): 7-12. /10.12677/meng.2016.31002 王银国 等 关键词 齿轮轴，断口分析，非金属夹杂物，裂纹 1. 引言 某钢铁公司轧机齿轮箱二级齿轮轴在运行 9 个月后发生断裂，检查发现是二级齿轮轴与一