模具及注塑评定过程.docVIP

PURPOSE 目的 To establish a standard procedure for tool and molding process qualification and re-qualification. 标过评评SCOPE 范围 This procedure applicable to the following situation: 本程序适用于下面的情况New tools arrive in our company and before releasing them to mass production 新模到达产After tool modification and before it is released to mass production 模具修改以后，但尚未量产Transfer tools, such as used tool or consigned tool transferred by customer 转从转来旧从户处转过来Material changes, which should include material component change, material brand change and grade change. 物料变组变标级别变Machine changes, which should include machine brand change, ton change, screw / barrel diameter change. 注塑机变标/料筒的直径变Process changes, any process parameters change greater than the pre-defined tolerance or excess material manufacturing specification. 加工方法变预设参数参数设货规设 3. DEFFINITIONS AND ABBREVIATIONS 定义和缩写 3.1. 3.2. FAI First Article Inspection首件全数3.3. Cpk Capability Index of Process 过程能力指数 3.4. QA Quality Assurance 品质保证 3.5. Mold modification 改模Any modification relates to mold structure. 任何牵结变变3.6. Scientific Molding科学 It is a scientific methodology for molding process. 用科学3.7. Scientific Molding Study科学 The individual studies of Scientific Molding, which are instructed by Test Shot Instruction, consist of the following 6 studies: 这个试发3.7.1. Hold Time Study保压时间3.7.2. Part Weight Study产 3.7.3. Cavity Balance Study型腔平衡性分析 3.7.4. FAI measurement FAI测 3.7.5. Short –term Cpk Study短期Cpk研究 3.7.6. Long-term Cpk Study长期Cpk研究 3.8. Scientific Molding Binder 科学 It is a binder contains all process and tool qualification data records and documents for a particular tool. It is Scientific Molding Study result which includes: 这个关过评记录学结 3.8.1. Mold Information Sheet模具信息 3.8.2. Injection molding process setup checklist注塑成型过设检 3.8.3. Hold Time Study Report保压时间报3.8.4. Part Weight Study Report产报 3.8.5. Cavity Balance Study Report型腔平衡性分析报 3.8.6. FAI Report FAI报3.8.7. Molding Condition Form注塑成型条3.8.8. Short –term Cpk Report短期