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磨削裂纹的产生及解决措施(Generation of grinding cracks and Solutions)
磨削裂纹的产生及解决措施(Generation of grinding cracks and Solutions)
Grinding in the machinery manufacturing industry is widely used, the heat treatment quenching of carbon tool steel and carburized parts, grinding and grinding surface in a direction substantially perpendicular to the direction of the emergence of a large number of rules is often arranged in the crack - grinding cracks, which not only affect the appearance of parts, but also directly affects the components the quality of.
First, the mechanism of grinding cracks
The formation of grinding cracks is caused by grinding heat, and the surface temperature of parts may be as high as 820~840 degrees or higher during grinding.
The structure of quenched steel is martensite and a certain amount of retained austenite, which is in the state of expansion (especially without tempering). If the surface is heated rapidly to about 100 degrees Celsius and cooled rapidly, it will inevitably produce contraction, which is the first contraction. This shrinkage occurs only on the surface, and the matrix is still in the expansion state, thus causing the surface layer to bear tensile stress and produce microcracks. This is the first crack. When the temperature rises to 300 degrees, the surface contracts again to produce second cracks. The expansion and contraction of martensite increases with the increase of carbon content in the steel, so the grinding crack of carbon tool steel and carburized quenched steel is especially serious.
The residual austenite in quenching steel, influence of grinding heat in grinding is decomposed, gradually transformed into martensite and martensite of this new focus on the surface, causing parts of local volume expansion and increase the surface stress, resulting in grinding stress concentration, to easily accelerated grinding grinding crack; in addition that new martensite brittleness, easy grinding grinding crack acceleration. On the other hand, when grinding a workpiece on a grinding machine, the workpie
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