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Thin hardmask patterning stacks for the 22nm (22纳米薄hardmask模式堆栈)
Thin hardmask patterning stacks for the 22-nm node
a b a a a a
Zhimin Zhu , Emil Piscani , Yubao Wang , Jan Macie , Charles J. Neef , and Brian Smith
a Brewer Science, Inc., 2401 Brewer Drive, Rolla, Missouri 65401, USA,
zzhu@
b Resist and Material Development Center, SEMATECH, 257 Fuller Road, Albany,
New York 12203, USA
ABSTRACT
This paper presents robust trilayer lithography technology for cutting-edge IC fabrication and double-patterning
applications. The goal is to reduce the thickness of a silicon hardmask so that the minimum thickness of the
photoresist is not limited by the etch budget and can be optimized for lithography performance. Successful results
of pattern etching through a 300-nm carbon layer are presented to prove that a 13.5-nm silicon hardmask is thick
enough to transfer the line pattern. Another highlight of this work is the use of a simulation tool to design the stack
so that UV light is concentrated at the bottom of the trenches. This design helps to clear the resist in the trenches
and prevent resist top loss. An experiment was designed to validate the assumption with 45-nm dense lines at
various exposure doses, using an Exitech MS-193i immersion microstepper (NA = 1.3) at the SEMATECH Resist
Test Center. Results show that such a stack design obtains very wide CD processing window and is robust for 1:3
line patterning at the diffraction limit, as well as for patterning small contact holes.
Key words: thin spin-on silicon hardmask, thin resist, UV d
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