基于对比试验的q345钢135毅矫正法折弯及回弹优化-精密成形工程.pdfVIP

第7卷摇 第4期 摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 摇 摇 2015年07月 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇摇摇 31 基于对比试验的Q345 钢135毅矫正法折弯及回弹优化 刘佳灏,杜勇,薛克敏,张恒光,田耀江,姚嘉炜,葛自良 (合肥工业大学 材料科学与工程学院,合肥230009) 摘要: 目的摇 针对自由回弹采用的补偿法寻找最优解过程繁杂,结果不稳定这一问题,寻找更为有 效的折弯方式。 方法摇 利用Pearson相关系数和灰色系统理论,采用对比实验,以16 mm厚Q345 钢为研究对象,选择凸模圆角、摩擦因数及矫正量为变量,回弹角与最大成形力为目标函数,求得 工艺参数对回弹角的关联系数。 再对优化的参数组合进行有限元模拟验证。 结果摇 矫正法回弹 控制效果远远优于自由折弯模具的回弹控制效果。 结论摇 将优化获得的工艺参数进行有限元模 拟验证,指导设计、试模,成形质量得到明显提高,对实际生产具有显著的指导意义。 关键词:厚板折弯;对比实验;矫正法;回弹角 DOI:10.3969/ j.issn.1674鄄6457.2015.04.007 中图分类号:TG386摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1674鄄6457(2015)04鄄0031鄄06 Optimization on 135毅 Orthosis Bending and Springback of Q345 Steel Plate Based on Contrast Test LIUJia鄄hao,DUYong,XUE Ke鄄min,ZHANGHeng鄄guang,TIAN Yao鄄jiang,YAOJia鄄wei,GE Zi鄄liang (School of Materials Science Engineering,Hefei University of Technology,Hefei230009,China) ABSTRACT:Thispaper exploredmoreeffectivebendingmethodtargetingattheproblemof complex processandunstable results by the compensating method for calculation of the free springback. This paper adopted the comparison test using Pearson related coefficients and the gray system theory. The test took the Q345 steel of 16 mm thickness as the research subject to obtainthecorrelationcoefficientoftheprocessingparameterstothespringbackangle,takingpunchradius,friction coefficient and rectification asthevariablesandspringbackangleandmaximumformingforceastheobjectivefunctions. The FEM simulationwasusedtoverifytheoptimizedparameter combination. Thespringbackcontrol effect bytheorthosismethod was much better than that by thefreebending