全景天窗顶棚.ppt

全景天窗开发 方案 2013年3月 1、 全景天窗顶棚开发案例与车型 全景天窗顶棚 * YAE全景天窗 * 胶水渗出形成蘑菇状 热反应型胶水，热老化后固定强度达到600N 天窗框 包边建议宽度20~30mm Yaris 顶棚解析 * 无加强框架，靠蘑菇搭扣与钣金结合 采用挂接形式结合在顶棚钣金上 有PA膜，增强强度，防水，放置浸胶 ABS材质 顶棚断面（湿法、二步法） * 顶棚断面（干法） * 性能分析 * 湿法： 强度：6mm湿法顶棚的弯曲强度能够达到12~15N左右（200g/m2GlassFiber+28kg/m3PU+75g/m2PU adhesive） 干法：6mm顶棚的弯曲强度能够达到15~20N左右（200g/m2GlassFiber+6mmPU玻纤板） 2、 顶棚数据的制作 2、也会根据ABCD柱的曲线设计相应的顶棚数据。 According to the curve ABCD column roof design appropriate data 1、在顶棚ABCD柱的设计中我们会加入干涉量，避免顶棚与ABCD柱之间造成的间隙。 ABCD column in the design of the roof, we will add the amount of interference, to avoid ceiling and caused the gap between the ABCD column 设计关键点及要素-1 Key points and elements of design （ABCD立柱） (ABCD Pillar) 1、考虑顶棚边缘的结构及与钣金、胶条等产品的配合。 Considered the edge of the roof structure and with the sheet metal, strips and other products with 2、考虑安全拉手的结构与顶棚的配合，并与的钣金之间距离等因素 Consider the safety handle with the structure and roof, and with such factors as the distance between the sheet metal 设计关键点及要素-2 Key points and elements of design （胶条、拉手、顶棚边缘设计） (Strip, handle, roof edge design) 后玻璃 前玻璃 1、考虑顶棚前后端与玻璃的距离及结构。 Front-end and the glass ceiling into account the distance and structure 2、考虑顶棚与遮阳板及钣金之间的配合 Consider the sheet metal roof with sun visor and the cooperation between 3、考虑顶棚前阅读灯装配的干涉量等配合。 Consideration before the reading light assembly of the ceiling amount of such interference with the 设计关键点及要素-3 Key points and elements of design （顶棚前后端、遮阳板、阅读灯设计） Before and after the end of the roof, sun visor, reading lamp design 2、 生产工艺 ▲湿法线 Wet Line Loading platform Spray room Glass cutting machine Mobile Platforms Fiberglass Superimposed PU panel Non-woven Composite parts Press ▲干法线 Dry Line Substrate baking 烘箱：2500*1600 Surface compound 穿刺工装：2500*1600 Molding压机有效台面2200*1500，80T压机 Finished Product 运输车:2200*1500 附件装配 及检验 水切 一步与二步湿法 One and two steps process Placed materials Spray adhesive Material combination Substrate Molding (die-cut skylight base ma