心盘螺栓机械加工工艺及镦头模设计教案.docx

心盘螺栓机械加工工艺及镦头模设计摘要螺栓有很多叫法，每个人的叫法可能都不同，有人叫成螺钉，有人叫成螺栓钉，有人叫成紧固件。虽然有这么多叫法，但意思都是一样的，都是螺栓。螺栓是紧固件的通用说法。螺栓是利用物体的斜面圆形旋转和摩擦力的物理学和数学原理，循序渐进地紧固器物机件的工具。螺栓在日常生活当中和工业生产制造当中，是少不了的，螺栓也被称为工业之米。可见螺栓的运用之广泛。螺栓的运用范围有：电子产品，机械产品，数码产品，电力设备，机电机械产品。船舶，车辆，水利工程，甚至化学实验上也有用到螺栓。反正是超多地方都有用到螺栓的。特如数码产品上面用到的精密螺栓。DVD，照相机、眼镜、钟表、电子等使用的微型螺栓;电视、电气制品、乐器、家具等之一般螺栓;至于工程、建筑、桥梁则使用大型螺栓、螺帽;交通器具、飞机、电车、汽车等则为大小螺栓并用。螺栓在工业上负有重要任务，只要地球上存在着工业，则螺栓之功能永远重要。螺栓是最基本的机械部件，广泛应用于汽车、产业机械和建设等各种产业。与焊接和铆接不同，螺栓的最大特征是即使在紧固后也能简单卸下，可以通过再紧固再利用。螺栓的制作材料一般使用在钢铁厂轧制成盘卷状的线材，经酸洗、润滑、退火和拉丝等二次加工后，采用冷锻压法对螺栓的螺头和螺纹进行成形加工、热处理和表面处理。因产品种类的不同，有的需在螺纹部成形前进行热处理，有的无需进行热处理和/或表面处理。二次加工一般是由专业处理人员进行处理，但有时是在螺栓制作厂内进行处理。本文通过分析零件加工工艺性，拟定工艺方案；对模具设计做了比较系统完整的分析和论证，确定了模具零件设计及相关计算和校核；对工艺规程的设计做了详细说明，制定了合理的加工工艺路线，确定了冲压设备的选择和模具标准的选择，编制了模具装配工艺及装配工艺卡片。关键词：心盘螺栓；机械加工工艺；镦头模的设计AbstractBolts have a variety of names, the names of everyone may have different, called a screw, is called a nail, bolt, called a fastener. Although there are so many words, but the meaning is the same, is a bolt. Bolt is a general term for fasteners. Bolt is the object of inclined plane circular rotation and friction of physics and mathematics principle, gradual tightening implements parts of the tool.Bolt in daily life and industrial production, which is indispensable, the bolt is also known as the industrial M. Extensive use of visible bolts. The scope of the use of bolts: electronic products, mechanical products, digital products, electrical equipment, mechanical and electrical products. Ships, vehicles, hydraulic engineering, and even chemical experiments are also useful to bolt. Anyway, it is more than a place to be useful to the bolt. Special such as digital products used in the above precision screw. DVD, camera, glasses, watches, electronics and other micro bolts; TV, electrical products, instruments, furniture and other general bolt; as for the engineering, construction, bridges use large bolts and nuts; transportation equipment, aircraft, cars, automobile and other is the size of the bolt and used