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综合机甲(Comprehensive mech)
综合机甲(Comprehensive mech)
First, the design purpose:
NC programming design is completed in the mechanical manufacturing foundation, CNC machining process, CNC programming and other courses to study and practice, an important part of teaching. Through the design, on the one hand, it can acquire the basic ability of using the knowledge acquired in the past to process analysis. On the other hand, it is also a comprehensive training for the NC machining process. Through this design, students can exercise in the following areas:
1, skilled use of the basic theoretical knowledge has been learned, as well as in production practice to learn the corresponding practical knowledge, master from parts to start the correct preparation of the entire process of processing procedures, methods.
2, improve programming ability. Through the design and training, students can select the reasonable process according to the technical requirements of the machined parts, and compile the NC program which is both economical and reasonable and can guarantee the machining quality.
3 、 learn to use various design manuals and chart data. Find the name and source of all kinds of data related to this design, and be able to use it correctly and skillfully.
Two, design conditions:
1, the parts diagram as shown:
2, technical requirements are as follows:
(1) programming with medium volume production conditions.
(2), or the use of abrasive cloth and surface modification file etc..
(3) no note, chamfer 1 * 45o, acute angle blunt 0.2 x 45 degrees.
(4) no note tolerance size by GB1804-M.
(5) the end face is allowed to center hole.
(6) blank size: (phi 55 * 150).
(7) material: 45#, quenching and tempering treatment HRC, 26~36;
Three. Design specific requirements:
1. prepare process cards; 2. calculate programming sizes;
3. draw a processing roadmap; 4. draw a tool adjustment chart;
5. NC machining tool cards; 6;
7. write NC program. 8 design manual and parts drawing
Four, design content and steps:
1. Process a
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