基于展成原理得大规格螺旋锥齿轮在机测量.docVIP

基于展成原理的大规格螺旋锥齿轮在机测量* 王志永，于水琴，曾　韬 (中南大学机电工程学院长沙410075) 摘　要：对大规格螺旋锥齿轮齿形误差的在机测量方法进行了研究分析了齿轮测量中心和CMM测量齿形误差的原理及其存在的问题根据螺旋锥齿轮齿面的数学模型运用矢量运算的方法给出了齿面各离散点在其展成位置时径矢和法矢的计算方法根据YK20100型数控螺旋锥齿轮磨齿机在机测量系统的模型提出了基于展成原理的齿形误差测量方法可以采用较小直径的球形测头无干涉地完成全齿面的测量基于AutoCAD的二次开发功能编制了在机测量仿真系统仿真测量结果与实际磨齿加工后经MM Sigma 7齿轮测量中心检测得到的结果一致验证了在机测量方法的正确性 中图分类号：TG86　　文献标识码：A　　国家标准学科分类代码：460.50 On-machine measurement of large-scale spiral bevel gearsbased on generation principle Wang Zhiyong, Yu Shuiqin, Zeng Tao (College of Mechanical and Electrical Engineering, Central South University, Changsha 410075, China) Abstract：On-machine measuring method of tooth form errors of spiral bevel gears was investigated. The inspection principle of gear measuring machine and CMM is analyzed. Based on the mathematical model of the tooth surface, the tooth flank of spiral bevel gears is discretized and a method is developed for calculating the radial vector and normal vector of the discrete points on its generating position. According to the model of on-machine measuring system of YK20100 CNC spiral bevel gear grinding machine, a method for inspecting tooth form errors is proposed based on generation principle. It can use smaller spherical probe to measure the whole tooth flank without interference. A simulation system for on-machine measurement was developed based on AutoCAD development platform. An experimental gear was ground on YK20100 grinding machine and then inspected on M M Sigma 7 gear measuring instrument. The agreement of the simulation results with the experimental data validates the proposed method. Key words：spiral bevel gear; on-machine measurement; tooth form error; generation principle 1　引　　言 随着精密测量技术的发展，螺旋锥齿轮的制造已从传统的接触精度控制发展到齿面几何精度的控制。利用齿轮测量中心或CMM（坐标测量机）检测轮齿齿面的齿形误差，通过修正机床调整参数使实际齿面与理论齿面基本一致, 实现对机床加工误差的补偿，提高机床的加工精度[1-5]。 由于检测大规格螺旋锥齿轮的齿轮测量中心或CMM价格昂贵，一般企业无法承受，因此充分利用数控螺旋锥齿轮加工机床的已有数控轴，开发在机测量系统，实现大规格螺旋锥齿轮的在机测量，既可降低企业的成本，又可大幅提高齿轮的加工效率和齿形精度。 本文基于国产YK20100型数控螺旋锥齿轮磨齿机的结构，提出了在机测量系统的模型以及大规格螺旋锥齿轮基于展成原理的齿形误差在机测量方法。 2