电器故障分析（Electrical equipment fault analysis）.docVIP

电器故障分析（Electrical equipment fault analysis） Analysis of ten common faults and faults in frequency converter 1 over current (OC) Overcurrent is the most frequent phenomenon of frequency converter alarm. 1.1 phenomena (1) when restarting, a speed is tripped. This is a very serious overcurrent phenomenon. The main reasons are: load short-circuit, mechanical parts are stuck, the inverter module damage, motor torque is too small and so on. (2) power on the jump, this phenomenon can not generally reset, the main reasons are: the module is broken, the drive circuit is bad, the current detection circuit is bad. (3) when restarting, it does not trip immediately, but in acceleration, the main reasons are as follows: the setting time of acceleration is too short, the setting of current limit is too small, and the torque compensation (V/F) is higher. 1.2 example (1) a LG-IS3-4 3.7kW converter starts and jumps on OC Analysis and maintenance: open the hood found no signs of any damage, online measurement of IGBT (7MBR25NF-120) the basic judgment is no problem, in order to further determine the problem, the power transistor 7 measurement unit IGBT remove after the opening and the closing are very good. When measuring the drive circuit of the half bridge, it is found that there is a distinct difference between the circuit and the other two paths. After careful examination, it is found that an optocoupler A3120 output pin is short circuited with the power supply negative pole. After the replacement, the three circuits are basically the same. The module is loaded with electricity and works well. (2) a BELTRO-VERT 2.2kW frequency converter will jump on OC and cannot be reset. Analysis and maintenance: first check the inverter module and find no problems. Then check the driving circuit and no abnormal phenomenon, not in this one estimation problem may be in the current signal processing of this part, the sensor circuit removed after power on, that everything is normal, so that the sens