第六章 成型零件（The sixth chapter forming parts）.docVIP

第六章 成型零件（The sixth chapter forming parts） 1, forming parts Plastic mold in contact with plastic and determine the shape and size of the product parts and components collectively. Molding parts include: Die, punch, core, ring, forming insert and so on. 2, die cavity After the die is closed, the closed cavity formed by the molding parts is called the cavity. The shape and size of the product are actually determined by the die cavity. 3. Design guidelines According to the plastic properties, shape and structure of products, the requirements of production and use, and consider the life of modules, parting line, gate position and demoulding, exhaust form, structure forming part design reasonable, accurate calculation of its dimensions and tolerances, ensure that it has sufficient strength and rigidity. The processing and assembly process are also considered. 4. Working conditions of forming parts High temperature, high pressure, melt impact, melt friction and so on 5. Failure forms of molding parts Wear, deform, crack, break 6.2. Forming structure of molding parts I. die (cavity) The concave die determines the shape, outline and size of the product, and its structure depends on the structure, shape, use requirement, batch size and processing method of the product. Die type: Monolithic Combination: whole inlay, local inlay The combination, flap type (1) integral die; Advantage： Has the advantages of simple structure, firmness and reliability is not easy deformation, no seams, overflow traces. The utility model is beneficial to reduce the overall structural size of the die and to reduce the number of parts. Shortcoming: The product is difficult to handle when the shape is complex and the heat treatment is easy Deformation and cracking, product size is limited by equipment. Scope of application: small and medium shapes with less complicated shapes. Caution: the necessary exhaust structure shall be provided. Two) combined die The die is made up of more than two parts. Its ch