冷挤压模的工作条件及失效形式（Working conditions and failure forms of cold extrusion die）.docVIP

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冷挤压模的工作条件及失效形式（Working conditions and failure forms of cold extrusion die）.doc

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冷挤压模的工作条件及失效形式（Working conditions and failure forms of cold extrusion die）

冷挤压模的工作条件及失效形式（Working conditions and failure forms of cold extrusion die） Working conditions of 1. cold extrusion die Cold extrusion dies, the blank section extrusion for small section workpiece, blank by strong three to compressive stress, plastic flow occurred severe, due to high deformation resistance material is extruded, such as steel cold extrusion, the deformation resistance was as high as 1960MPa, the mould under strong the anti extrusion force and friction force. The friction work and the deformation work are converted into heat energy, and the surface temperature of the die is raised to about 300 DEG C (local up to more than 300 DEG C). In addition, each time the extrusion process is completed in a very short moment, so that the mold temperature in the work, does not work when the temperature drops, is also under alternating hot and cold temperature mold and repeated impact loads. Such harsh working conditions make cold extrusion die life longer than other dies. The main failure modes of 2. cold extrusion die Because the force of the convex and concave die in cold extrusion die is different, the failure form is different, the general punch is easy to break, and the die is easy to crack. The failure forms of cold extrusion die include fracture, wear, upsetting, fatigue and longitudinal cracking. The failure modes of cold extrusion die include swelling and wear. The wear of cold extrusion die is mainly abrasive wear and adhesive wear, and the wear mainly occurs at the working end of the punch and the inner wall of the die. The increase of the mold surface temperature may soften the surface of the mold material, thus accelerating the wear failure process. In cold extrusion, the punch may break under the bending stress or stress concentration or break due to tensile stress during the mold release. Punch shoulder due to withstand very high compressive stress and friction, prone to pitting and wear, lead to the source of fatigue broken punch. If the material of