LCD制臣疤简介.ppt

2002/12/31 蘇榮華 LCD制程简介 南海奇美电子 整合课 TFT-LCD制程流程 面板世代廠 LCD Panel构造 TN Type Panel TN Type Panel需经过配向制程，使液晶产生预倾角，电压驱动时利用液晶倾斜角度的变化使光源穿透或阻挡. (Normally White:未驱动时为白色) MVA Type Panel MVA Type Panel不需经配向制程，液晶与基板呈垂直站立状 (Normally Black:未驱动时为黑色) TN vs. MVA Type 在制程上的差异 PI/LC/End Seal…等材料及制程参数不同 LCD Process Flow Chart (Conventional) LCD Process Flow Chart (ODF) LCD Process Flow Chart Panel制作 LCD PI印刷前洗净制程 Cleaning Process For removing the particle size 3?m Cleaning Process Cleaning Process Orientation film (PI film) PI制程原理 PI Coating Process PI Coating Process Parameters参数: PI conc. and viscosity A / D / P rollers rotation speed Dispenser / Table moving speed APR plate Problem issue: printing shift particle pin hole Mura Image sticking PI Coating Process Pre-bake/ Post-bake Process Rubbing Process Purpose: forming the pretilt angle on the surface of orientation film and setting LC molecular in array on the surface. Rubbing Process Rubbing Process Parameter: cloth material stage moving speed roller rotation speed NIP value rubbing times Problem issue: rubbing line Dia mura Column mura Seal Drawing /Au Pasting Process Purpose: be a cell compartment to prevent LC leaks out after filling the LC. AU點作用，導通CF與TFT上COM電極，以傳輸信號形成控制液晶分子驅動之電場 框膠方式比較 Spacer Spray Process Spacer Spray Process Problem issue: spacer cluster density not enough spray non-uniform SOC（Spacer on CF ) SOC: build the spacer on CF substrate directly by photo resist. (spacer spray process is neglect) Spacer改進 1.高對比，減少液晶站立在ball spacer上引起的暗態漏光。 2.減少因震動造成的ball spacer對PI的刮傷 3.spacer分佈均勻性更佳 Assembling Process Purpose: assembling TFT substrate with CF substrate to be an empty cell by the heating and pressing processes. LCD Cell former Cellgap的决定 Cutting Process Purpose: cutting the cell in different size. LC Filling Process End Seal Process Purpose: sealing the LC injection slot to prevent the LC leak out. End Seal Process Problem issue: UV mura 滲膠過深(淺) Realign Process LCD Cell切割裂片 LCD Cell切割裂片 CSC