常见焊接缺陷介绍.pptVIP

Inspection Tools Fillet Weld Size - For equal leg fillet welds, the leg lengths of the largest isosceles right triangle that can be inscribed within the fillet weld cross section. For unequal leg fillet welds, the leg lengths of the largest right triangle that can be inscribed within the fillet weld cross section Measuring Weld Sizes Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Fibre Metal Fillet Gage Undercut Guage Gal Gage Co. Palmgrin Guage Magnifying Glass Used to read small scales Flashlight Used to cast shadows to find porosity, undercut and overlap. Inclusions fix when you see it. otherwise grind out fix Whiskers Unsightly Inhibits material flow in piping Are inclusions Can break off in pipes and damage equipment downline Spatter Definition: Small particles of weld metal expelled from the welding operation which adhere to the base metal surface. Cause: Long arc length, severe electrode angles, high amperages. Prevention: Correct the cause. Base metal can be protected with coverings or hi-temp paints. Repair: Remove by grinding or sanding. Sometimes must be tested as if it were a weld. Arc Craters Definition: A depression left at the termination of the weld where the weld pool is left unfilled. Cause: Improper weld termination techniques Prevention: Repair: If no cracks exist, simply fill in the crater. Generally welding from beyond the crater back into the crater. Cracks Longitudinal Transverse Crater Throat Toe Root Underbead and Heat-affected zone Hot Cold or delayed Definition: A crack running in the direction of the weld axis. May be found in the weld or base metal. Cause: Preheat or fast cooling problem. Also caused by shrinkage stresses in high constraint areas. Prevention: Weld toward areas of less constraint. Also preheat to even out the cooling rates. Repair: Remove and reweld Longitudinal Crack Definition: A crack running int