选矿厂重型卸料小车电气传动和控制.docVIP

选矿厂重型卸料小车电气传动和控制 　　摘要：随着钢铁冶金行业的大规模发展，大型矿山企业也越来越普遍，磨选主厂生产流程由单系列增至多系列满足产能需求，入磨前料仓由分矿漏斗直接卸料到多料仓采用重型卸料小车卸料。重型卸料小车负载特性为重载起车运行，负载转距较大，在采用工频全电压重载起车时，要求起动转距较大，造成起动不平稳，对机械设备产生一定的冲击，影响设备运行寿命。建龙选厂入磨前料仓为8个，采用重型卸料小车卸料，生产运行过程中连续出现了小车驱动链条损坏、减速机电机轴侧滚键等故障，严重影响生产顺行，本文通过对故障的分析论述得出结论在重载起车的负载特性下采用变频装置参与设备起停控制，能够从根本上杜绝故障发生。 关键词：等效发热电流；软起动器；变频器；小车自动定位系统 Abstract: With the development of large-scale iron and steel metallurgy industry, large mining companies are increasingly common, grinding and separation from the main plant single series of production processes to meet the capacity needs of multi-family, into the mill before the hopper funnel directly by the sub-ore unloading to heavy-duty multi-silo unloader unloading car. Heavy unloading car load characteristics for heavy duty running from the car, the load torque is large, the use of frequency full voltage overload from the car, requires a larger starting torque, resulting in uneven start, the mechanical equipment have some impact affect equipment operation life. Jianlong processing plant into the ground before the silo was eight, using heavy unloading car unloading, production and operation of the car during the drive chain consecutive damage, reducer machine motor shaft side scroll keys, such as failure, seriously affecting the production along the line, this article through the analysis of discourse failure to conclude from the car in heavy load characteristics in frequency devices used under start-stop control device that can fundamentally eliminate malfunction.Keywords: Equivalent thermal current; soft starter; inverter; trolley automatic positioning system 中图分类号：TD528 文献标识码：A 一、故障分析 以下从重型卸料小车电机选择以及控制系统两个方面对故障进行分析处理。 （一）驱动电机选择分析 在电力拖动系统中电动机的选择需要满足对工作环境、工作制、起动、制动、减速或调速以及功率等的要求，根据这些要求合理选择电动机的类型、运行方式、额定转速及额定功率以及合理的起动方式，避免电机功率小，而长期过载状态运行；电机动率过大，使效率以及功率因数等力能指标变差，浪费电能。 重型卸料小车输送原料为中破系统破碎完铁矿石，其中掺杂着小颗粒铁粉，导电性强，而且磨选车间磁选、浮选生产工艺特点导致其环境多尘潮湿，因此对电机的外壳防护等级要求较高，外壳防护等级宜选用IP54封闭型电动机。 重型卸料小车现场配套电机为Y系列电机，电动机功率为37kW，额定电流约为69.8