非清洁水换热面颗粒流态化除垢数值模拟与实验研究.pdfVIP

非清洁水换热面颗粒流态化除垢数值模拟与实验研究 摘要 本文将固液流态化除垢技术应用到污水换热器的防、除垢中。通过数值模拟方法，研究了沙粒对管道壁面的剪切力、壁面磨损及传热系数的提升情况 。研究发现，随着流速的增加固体颗粒对壁面的磨损率先降低后增加，沙粒对管道的最大的磨损率出现在90°弯头处且最大磨损率随着沙粒直径的变 大增长明显；在未加入沙粒时，正常换热器流速下，管道内壁面所受的切应力平均为16.8pa，加入沙粒后壁面剪切应力平均值为158.4pa，超过污垢所 能承受的100pa剪切力，可有效除垢。在相同的速度下，在流速0.6- 2m/s范围内，加入颗粒后，其表面传热系数的提升为2.6%到23%。以畅通式污水换热器作为流态化除垢强化换热实验台，对换热器流态化除垢强化换 热进行实验研究。实验研究表明，将固液两相流流速提升到0.87m/s时，成功实现了95%的直径为2～3mm的沙粒在线循环清洗，与理论计算的0.85m/s 扬动流速几乎吻合。随着沙粒体积分数的增大，其除垢效果越好；沙粒体积分数为6%时，运行24h后，传热系数也提高了25.6%。当污水流速为扬动流速 且沙粒体积分数为4%时，既可减小沙粒对壁面的磨损，又可保证高效除垢效率。 关键词：污水换热器；流态化除垢；强化换热；磨损 中图分类号：TK 09 文献标志码：A Numerical simulation and experimental study of fluidized defouling on non-clean water heat transfer surface Chen Xiao Yang Qirong Wu Ronghua Wang Yong （Institute of Mechanic and Electronic Engineering, Qingdao University, Qingdao 266071，Shandong,China） Abstract: In order to solve fouling problem ，the solid-liquid fouling fluidized-removing technology was applied to prevent and remove fouling on sewage heat exchanger wall. Through simulation method ，the effect of sand particles on the shear stress, erosion and the promotion of heat transfer coefficient were studied. It was founded that with the increase of flow rate the maximum erosion firstly decreases and then increases. The greatest erosion rate appears at 90°corners. The maximum erosion increases quickly with the increase of sand concentration and diameter of sand. The simulation result also found that the pipe wall shear stress without sand is 16.8Pa, however, after adding sand to the heat exchanger pipe, the area-weighted average shear stress on the pipe wall is 158.4pa, which is high enough to remove fouling. At the same working velocity, with the flow rate increasing from 0.6 to 2m/s, the heat transfer coefficient increased from 2.6% to 23% after adding sands to the heat exchanger. The sewage heat exchanger was