精益制造质量管理系统持续改进模块.ppt

不断改进 CONTINUOUS IMPROVEMENT 定义：一个基于标准化，通过一系列小的改进来达到改进的程序。 Definition: A process based on standardization, whereby improvement is made, through a series of small improvements. 目的: 不断向前挑战更多的目标并且通过减少浪费在安全、人员参与、质量、响应和成本方面取得进步。 Purpose: To always advance ahead towards an ever more challenging target and make progress in Safety, People Involvement, Quality, Responsiveness, and Cost through the elimination of waste. The Continuous Improvement Cycle Standardization Improvement Standardization Standardization Standardization Improvement Improvement 上面这张图表显示出每次改进之后，都会带来暂时的不稳定，直到建立并应用新的标准。只有当情况真正稳定了，新的不断改进才能实施。 The diagram above shows how each time an improvement is implemented, it creates temporary instability. There will be a short period of instability until new standards are set, and applied. Only once the situation is truly stable, can new improvements be implemented. 改进 改进 改进 标准化 标准化 标准化 标准化 不断改进 CONTINUOUS IMPROVEMENT 循环的不断改进 不断改进要素 Continuous Improvement 1 暗灯原理 Andon Concept 2 业务计划实施 Business Plan Deployment 3 全员生产设备维护 Total Maintenance System 4 设施、机器、工具和规划的精益设计 Lean Design of Facilities, Equipment, Tooling and Layout 5 不断改进的流程 Continuous Improvement Process 6 早期制造设计整合 Early Mfg. Design Integration (DFM/DFA) 7 问题解决 Problem Solving 不断改进 CONTINUOUS IMPROVEMENT 不断改进 CONTINUOUS IMPROVEMENT 要素1： Andon 原理 Element 1: Andon Concept 定义:一个生产现场的工序控制系统(人工或自动启动)，能在异常情况发生时传递需要帮助的信息并进行相关信息的交流。 DEFINITION: An operational floor process control system (that can be activated manually or automatically). to communicate the need for assistance when abnormal conditions occur as well as communicate relevant information. 目的: 授权作业，为防止缺陷出现或传递到下一个工序,或操作迟后于工作节拍，员工拉暗灯呼叫援助，立刻进行问题解决。并促使管理层和支持部门亲临车间查看问题, 采取措施。 PURPOSE: To empower operations to prevent the occurrence or passing of defects to the next process and call for assistance when behind in work sequen