以极值统计法分析轴承钢中之非金属介在物The-高苑科技大学.PDF

先進工程學刊第四卷 第四期 353 Journal of Advanced Engineering Vol. 4, No. 4, pp. 353-358 / October 2009 以極值統計法分析軸承鋼中之非金屬介在物 The Establishment of Inclusion Rating by Statistics of Extreme Values in Bearing Steel 鐘鶴崋 Ho-Hua Chung 摘要 本研究擬建立一套極值統計方法，分析軸承鋼料中非金屬介在物最大尺寸及 類型，並探討鋼料中不同取樣部位、試片數目及介在物類型對極值統計預測曲線 之影響。結果顯示鑄模受冷卻循環作用與鋼液擾動產生漩渦作用而易附著於接近 凝固殼邊緣處之影響，造成 D/4部位之內部介在物的最大尺寸會比 D/2部位較小 且分佈較均勻。此外，介在物的顯微型態亦會直接影響 SEV預測曲線，若複合較 多型非金屬介在物（如MgO. . CaO Al O 型）斜率值較低，並可預測出鋼中內部介 2 3 在物尺寸會較大。若能在煉鋼技術上能避免含有三種以上的氧化物複合再一起 時，其介在物之尺寸即可降至約 16 μm 以下，方能進一步提升軸承鋼料的品質及 改善其滾動疲勞壽命。 關鍵詞 ：介在物，極值統計法，軸承鋼 Abstract The fatigue life of the bearing steel was estimated by the statistics of extreme values (SEV) method in this study. Various sections of center (D/2) and side (D/4) sections of the bearing rod were examined by the prediction of the SEV method. The superior cleanliness of this steel was obtained in the side D/4 section from the SEV prediction. The compound nonmetallic inclusion, i.e., MgO ˙CaO˙Al O , was examined 2 3 to be the largest inclusion type in both the D/2 and D/4 sections of this bearing steel. The inclusion types in the bearing steel are discussed. In addition, the reason resulted in