漆包线制造FMEA.docVIP

XINLONG MAGNET WIRE CO.LTD 3 Process Potential Failure Mode Effects Analysis FMEA No. FM-002　　 (PFMEA) page 　1 of 2 Project: enamelling process　　 Process responsibility: manuf.tech. dpt. Prepared by: Tu Jinqiang Team member: Tu Jinqiang, Deng Zhihua Xiao Yong, Qi Shun Date: Oct.17 2003 FMEA date(original) Oct.17 2003 (revise) 　　　 Process Function /Reqrmt. Potential Failur mode Potential Effects of Failure S C Potential cause/mechanism of failure O Current process control D R. P. N. recommended action Responsibility target completion date action result Action taken S O D R. P. N. Enamel the wire enamel on the bare wire,after curing,the magnet wire should meet all requirmt. Dimension:overall diameter out of standard Dimension:bare wire tolerance out of standard surface：have tiny bead Effect the wire assembly Influence the resistance Influence the appearance 4 6 4 Improper enamelling die; Improper felt regulating or the felt is used too long. the bare wire tolerance out of standard before enamelling；the wire thinned down during enamelling； Improper felt used or the felt is used too long；the enamelling die is dirty；the machine is not clean enough 6 5 7 inspect each spool inspect regularly and take 20% for spot inspection inspect each spool 2 4 2 48 120 56 Change enamelling die；regulate felt or replace the felt regularly； Inspect each spool of bare wire before enamelling；regualate the tension according to the work instuction； Regulate or replace the felt regularly; replace the enamelling die; clean the machine regularly Wire enamelling workshop Oct.31 2003 Wire enamelling workshop Oct.31 2003 Wire enamelling workshop Oct.31 2003 All the proposed action have been practised 4 6 4 2 3 4 2 3 2 16 54 32 Remarks: S is short for severity, C is classification, O is occurrence, D is detection, R.P.N. is risk priority number. Prepared by：Tu Jinqiang 　　　　　　　　　　　　　　　　audited by：　Shan Maogang