大型耐热钢炉底辊离心铸造工艺.pdfVIP

学兔兔 Mar．2016 铸 造 VOI．65 No．3 FOUNDRY ·271· 大型耐热钢炉底辊的离心铸造工艺 陈 英。，谢帮灵 ，杨为勤 (1．柳州职业技术学院，广西柳州545006；2．柳州城市职业学院，广西柳州545002； 3．武昌船舶重工集团有限公司，湖北武汉430064) 摘要：介绍了在铸件长度超出离心机能力的情况下，通过设备改造，将短轴系改为长轴系，满足了铸型的运行需 要。根据对称性及平稳性设计铸型，减轻了铸型的轴向窜动及径向跳动，降低了产生裂纹的风险。根据合金液最初3 秒内铺型厚度的要求及初始压头，计算囤包出钢口的最小截面积，提高初始浇注速度，避免了冷隔夹层缺陷的产 生。采用专用涂料，在铸型内圆涂料表层形成微观排气通道，有效地防止了气孔缺陷产生。 关键词：耐热钢；离心铸造；大型炉底辊 中图分类号：TG249．4 文献标识码：B 文章编号：1001—4977(2016)03—0271—05 Centrifugal Casting Process for Large Heat—Resistant SteeI Hearth Roll CHEN Ying ，XIE Bang—lingz，YANG Wei-qin (1．LiuzhouVocationalTechnicalCollege，Liuzhou 545006，Guangxi，China；2．LiuzhouCityCareerAcademy， Liuzhou 545002，Guangxi，China；3．Wuchang Shipbuliding Industry Co．，Ltd．，Wuhan 430064，Hubei，China) Abstract：When casting length exceeds centrifugal equipment ability,the requirement for mould work can be met by equipment transform，changing short shafting into long shafting．Mould was designed on the basis of symmetry and stableness．the axial float and radial runout of mould were relieved．and the crack defects were decreased．The minimum cross—section area oftap hole was computed on the basis of spread mould thickness in initial three seconds and initial pressure head,the cold shut and interlayer defects were relieved by increasing pouring speed．The microcosmic exhaust channel was formed on mould inner layer coating surface by adopting special coating,which prevent gas holes defect effectively． Key words：heat—resistant steel；centrifugal casting；large hearth roll 炉底辊是辊底式连续热处理炉中最重要、最易损