焊接电流波形对波控短路过渡过程和焊缝形状尺寸影响.pdfVIP

学兔兔 第5O卷第4期 机 械 工 程 学 报 VO1．5O NO．4 20l4年 2月 JOURNAL OF MECHANICAL ENGINEERING Feb． 2O14 DoI：1O．3901／JME．2014．04．085 焊接电流波形对波控短路过渡过程及焊缝 形状尺寸的影响水 陈茂爱 蒋元宁 武传松 (山东大学材料液固结构演变与加工教育部重点实验室 济南 250061) 摘要：利用电参数与熔滴过渡图像同步检测系统研究波控短路过渡CO2焊峰值燃弧电流 、基值燃弧电流 以及拖尾时间 fw(由峰值燃弧电流切换到基值燃弧电流所用的时间)等电流波形参数对过渡过程和焊缝成形尺寸的影响。结果表明，燃弧时 间随着峰值燃弧电流和拖尾时间的增大而增大；短路时间随着峰值燃弧电流的增大而缩短，不随拖尾时间的变化而变化。基 值燃弧电流对短路时间和燃弧时间的影响不大。平均燃弧电流随着峰值燃弧电流的增大而减小，随着基值燃弧电流和尾拖时 间的增大而增大。随着峰值燃弧电流的增大，熔宽增大，余高减小；而熔深则先减小后增大。基值燃弧电流和拖尾时间的增 大均会使熔深和熔宽增大，余高减小。 关键词：波控短路过渡；焊缝形状尺寸；电流波形 中图分类号：TG115 Effect of Welding Current Waveforms on Metal Transfer and Weld Geometry in Controlled Short Circuiting Transfer GMAW CHEN Maoai JIANG Yuanning WU Chuansong (Key Laboratory for Liquid—solid Structural Evolution and Materials Processing of Materials of Ministry of Education，Shandong University,Jinan 25006 1) Abstract：The effect ofwaveform parameters ofwelding current(peak arcing current，basic arcing current and tail—out time，etc．)on metal trans~r stability and weld geometry is investigated with a computer-based simultaneously sensing and visualizing system for images of droplet／wire and the transient data of welding current and arC voltage．The results shows that the arcing time increases and the short circuit time decreases with increasing the preset peak arcing current or tail-out time．The background arcing current has little effect on the arcing time and short circuit time．The mean arcing current decreases with increasing the peak arcing current and increases with increasing the background arcing current or