制粒技术专题讲座PPT.ppt

THANK S ! * * PELLETING TECHNOLOGY 制粒技术-2 Myths vs Facts 理论与实践 In-Line Moisture Control 在线水分控制 The Effect of Precise Moisture Control on Pelleting Operations 水分的精确控制 在制粒过程中的作用 OBJECTIVE: 目的： To determine if precise moisture control at the Mixer would affect pellet mill operations and pellet quality. 测定在混合机中对物料进行精确的水分控制 是否会影响制粒机的工作和颗粒质量 PROCEEDURE: 步骤： 1. Corn was low-temp. dried and ground through a 8/64’’HM screen. 低温干燥的玉米，用8/64英寸HM 筛片粉碎 2. Feed Type- corn-soy pig finishing ration. 饲料为典型的玉米－豆粕型肥育猪日粮 3. Feed mixed in a 1,000 lb (454 Kg) ribbon mixer. 饲料在一个1000磅/批的螺带混合机中混合 4. Pelleting done w/ a CPM Master model pellet mill equipped w/ a 3/16”X1.5” die. 制粒使用的是CPM Master 型制粒机，压模型号为2/16”X1.5’’ 5. Water was applied to the mash in the mixer using a “Grain Prep” auto delivery system. 水通过一个“Grain Prep”自动添加系统添加到混合机的粉料中 自动添加系统 干料水分Incoming 目标Target 实际 Actual 经过调质 Conditioned (%) (%) (%) (%) 11.4 12.0 12.2 15.1 11.0 13.0 13.0 15.9 10.9 14.0 14.0 16.8 10.7 14.5 14.7 17.0 11.1 15.0 15.1 18.5 水分与调质效果 Moisture and Conditioning Results 添加的水分对颗粒质量的影响 Effect of Added Moisture on Pellet Quality PDI % 初始干粉料的水分Starting Mash Moisture (%) Moisture Management Summary 水分控制小结 1. The automated system provided very accurate and precise control of cold mash moisture. 自动系统可以实现对冷的粉料含水量的精准控制 2. Finished feed pellet quality increased with each increase in cold mash moisture over the range studied 在研究的范围内，随着冷的粉料中含水量的增加，颗粒 质量提高。 未来THE FUTURE! 制粒与其它湿热加工工艺 PELLETING AND OTHER HYDROTHERMAL PROCESSES 膨胀器 EXPANDERS 未来THE FUTURE! 压缩机 Compactors 制粒与其它湿热加工工艺 PELLETING AND OTHER HYDROTHERMAL PROCESSES 压缩（实）机 压棍-3个 附着于调制器主轴上 液压缸以控制可调间隙板--3个 喂料 蒸汽 轴承 固定环隙板 出料 可调间隙板 压缩机 Compactor Roll Assembly 压缩机 压辊总成 未来THE FUTURE! 通用制粒熟化机 UNIVERSAL PELLET COOKER The “UPC” from Wenger Manufacturing 制粒与其它湿热加工工艺 PELLETING AND OTHER HYDROTHERMAL PROCESSES 料仓 喂料器 2-3分钟的调制时间 双轴差速调制器 蒸汽添加 定子/转子 水分含量为14-18%的颗粒 切刀 制粒头 未来THE FUTURE! 加压制粒 Pressure Pelleting