搅拌摩擦焊接产热传热过程与材料流动的数值模拟-金属学报.PDF

ACTA METALLURGICA SINICA 搅拌摩擦焊接产热传热过程与材料流动的数值模拟* 武传松 宿 浩 石 磊 ( 山东大学材料液固结构演变与加工教育部重点实验室 济南 250061) 摘要 搅拌摩擦焊接过程中的产热、传热与塑性材料流动行为直接决定了焊接接头的组织演变及力学性能。对这些物理现 象开展数值模拟研究，对于深入理解搅拌摩擦焊接过程的物理机制和优化焊接工艺具有重要意义。本文综述了搅拌摩擦焊 接过程产热、传热与材料流动数值模拟的国内外研究现状，指出了存在的主要问题。介绍了作者课题组近年来针对这些问 题所开展的研究工作。根据搅拌头-工件界面上的受力特点，研发出了黏着系数和摩擦系数的测试-计算法，为提高数值模 拟的精度奠定了基础。建立了针对复杂截面形状搅拌针的搅拌摩擦焊接过程数学模型，数值分析了3 种典型搅拌头情况下 焊接过程中的产热率、温度分布和塑性流动行为。建立了包含下压、停留、焊接及冷却4 个阶段的搅拌摩擦焊接全过程的 传热-流动耦合模型，模拟了焊接过程各阶段的产热、温度场和塑性材料流动的演变情况。在此基础上，对搅拌摩擦焊接过 程数值模拟领域未来的发展趋势给予了展望，提出了下一步的研究重点。 关键词 搅拌摩擦焊接，产热, 传热, 材料流动，数值模拟 中图分类号 TG456.9 文章编号 0412-1961(2018)01-0000-00 Numerical Simulation of Heat Generation, Heat Transfer and Material Flow in Friction Stir Welding WU Chuansong, SU Hao, SHI Lei Key Laboratory for Liquid-Solid Structure Evolution and Materials Processing (Ministry of Education), Shandong University, Jinan 250061, China Correspondent: WU Chuansong, professor, Tel: (0531 E-mail: wucs@sdu.edu.cn Supported by National Natural Science Foundation of China (No Manuscript received 2017-07-17, in revised form 20 17-11-03 ABSTRACT The heat generation, heat transfer and plasticized material flow in friction stir welding determine directly the microstructure evolution and mechanical properties of weld joints. Numerical simulation of these thermo-physical phenomena is of great significance for getting a deep insight into the underlying mechanisms and optimizing the process parameters of friction stir welding. This article reviews the progress status in numerical simulation of heat generation, heat transfer and plasticized material flow behaviors in friction stir welding, and outlines the unsolved problems. The research work targeting these issues, which has been conducted in the authors’