PFMEA Audit - 副本.ppt

PFMEA Audit Huaibei, Liang PFMEA What is PFMEA? Why the PFMEA is important? When to do the PFMEA? PFMEA audit Point What is PFMEA? Potential Failure Model and Effect Analysis Potential? Effect? Why it is important? Design FMEA Main focus is on design of the product and specifications which enable the product to meet the intended use. Process FMEA Main focus is on the manufacturing process which will allow the product to be made repeatabley to the print design specifications. Utilizes process knowledge and historical process data to identify and help eliminate potential process failure modes. The thought pattern for development is identical. What it is important? Repository for history/lessons learned Saving Money Training material Input to Process Control Plan What it is important? What it is important? 93% OF OUR PROBLEMS ARE WHERE THE REQUIREMENTS ARE: Missing Misunderstood Wrong Ignored  Why it is important? 25% of our Spills were driven By change Process Product New Model Year Launches Tool Moves Most Spills could have been avoided if defined processes had been followed Do as you say, Say as you do When to do the PFMEA OEM Responsibility Supplier Responsibility DFMEA Picking KPC’s GDT To add print Sourcing Final Print PFMEA Control Plan PPAP RFQ APQP SSTS APQP Knowledge Base P R E V E N T I O N H I N D S I G H T FMEA Process Overview Knowledge Transfer When to do the PFMEA Please keep it in your mind: PFMEA is LIVING document! Periodical Review---3 Months? 6 Months? Annual? Process Change Design Change PFMEA audit Point Be in line with FMEA Manual Comply with Process Flow Chart Comply with Design(Severity) Comply with Actual Process Output(Occurrence) Comply with Actual Process Control Method(Detection) Team Work