GH激光焊工艺及接头组织性能研究.docVIP

GH3039激光焊工艺及接头组织性能研究 学 科：材料成型及控制工程 本 科 生：潘海莎 （签名） 指导老师：成 军 （签名） 摘 要 镍基高温合金由于其具有良好的高温综合机械性能,广泛应用于航空航天、化工能源等工业领域。激光焊接技术具有能量密度高，加热集中，焊接速度快，对材料的热损伤小，焊缝深宽比大，接头的残余应力低等特点，是焊接高温合金的首选工艺。 本文研究了GH3039激光焊焊接接头显微组织和力学性能。对比普通焊接方法总结出其特有的热影响区、焊缝金属组织变化规律和形成缘由；利用硬度试验、拉伸试验分析了其力学性能；初步确立了GH3039激光焊接的工艺参数。 研究表明:由于激光焊接快速加热及快速冷却的特点，GH3039激光焊接接头焊缝窄、热影响区小，得到的焊缝组织主要为细小等轴晶。硬度试验表明，焊缝中心硬度明显高于母材硬度，热影响区硬度有所降低。焊接接头的室温强度与母材几乎相同，而其高温强度有了较大提高。经过固溶处理后由于晶粒发生了长大而强度降低，这说明GH3039激光焊接后不适合进行固溶处理。本次实验未发现裂纹、气孔等缺陷。本研究仍然属于初步探索，有许多推论仍要后续试验来进行验证。可以预见GH3039激光焊接工艺有着良好的应用前景。 关键词：激光焊接，高温合金，GH3039，显微组织 Study on the Technology and Microstructure Properties of Laser Welding of GH3039 Speciality: Forming and Controlling of Materials Undergraduate: Haisha Pan (signature) Supervisor: Jun Cheng (signature) Abstract Ni-base super alloy are widely used in aerospace, chemical and energy industries because of its prominent high temperature mechanical properties. Laser welding technology is the first choice for super alloy welding because of its high energy density, centralized heating, rapid welding speed, small thermal damage to the material, large aspect ratio of weld joint and low residual stress. The primary exploratory study of microstructure and mechanical properties of laser welding GH3039 have been undertaken in this paper. The special heat affected zone, the laws of the weld metal microstructures changing and the formation causes has been sum up by comparison the metallographic analysis of the welded joints with the method of the ordinary welding. The mechanical properties has been analyzed with the results of the hardness test and tensile test, and the welding parameters of the GH3039 laser welding was initially established. The experimental results indicate that: as a result of the characteristics of laser welding that rapid heating rate and cooling rate, heat affected zone of laser welding GH3039 is very small