传动装置设计说明书.docVIP

机械设计课程设计报告 设计题目 屠宰场设备中悬挂链式输送机的传动装置 减速箱 学 院 工学院 专业年级 姓名学号 指导教师 （20010年 1月） 中国农业大学教务处制 目录 设计任务书··························································3 设计说明书··························································4 整体方案设计··················································4 运动参数计算··················································5 ●电动机的选择···············································5 各主要零件的设计计算·········································6 ●高速级齿轮设计计算········································6 ●低速级齿轮设计计算········································8 ●轴承的选择与校核……………………………………………10 ●初估轴径····················································10 ●轴承寿命校核·············································10 ●校核Ⅱ轴的强度···············································12 ●键的选择及强度校核·······································14 减速器的润滑、密封及油量的计算··························15 减速器的机构特点及说明······································16 设计小结······················································16 参考资料目录··················································17 设计说明书 整体方案设计 方案一：两级齿轮传动 方案二：带传动+齿轮传动 方案三：链轮传动+一级齿轮传动 方案分析及选定： 带传动(皮带传动)特点(优点和缺点): 构简单,适用于两轴中心距较大的传动场合; 传动平稳无噪声,能缓冲、吸振; 过载时带将会在带轮上打滑,可防止薄弱零部件损坏,起到安全保护作用; 不能保证精确的传动比.带轮材料一般是铸铁等. 二、链传动的特点: ① 和齿轮传动比较,它可以在两轴中心相距较远的情况下传递运动和动力; ② 能在低速、重载和高温条件下及灰土飞扬的不良环境中工作; ③ 和带传动比较,它能保证准确的平均传动比,传递功率较大,且作用在轴和轴承上的力较小; ④ 传递效率较高,一般可达0.95～0.97; ⑤ 链条的铰链磨损后,使得节距变大造成脱落现象;⑥安装和维修要求较高.链轮材料一般是结构钢等. 三、齿轮传动的特点: ① 能保证瞬时传动比恒定,平稳性较高,传递运动准确可靠; ② 传递的功率和速度范围较大; ③ 结构紧凑、工作可靠,可实现较大的传动比; ④ 传动效率高,使用寿命长; ⑤ 齿轮的制造、安装要求较高.齿轮材料一般是铸铁等. 考虑到最终需要的传动比较大，而用齿轮减速需要3~4级，结构十分复杂，而链传动对于安装和维修要求较高，对于屠宰场的输送机的减速箱不易采用。鉴于带传动的优点，和设计的需要，最终确定选择带传动。且减速器采用一级开式减速传动。 二、运动参数计算 装 订线 设计计算及说明 主要结果 电动机的选择： 由设计要求给出拉力 F=3.6kN 链速度 0.9m/s 链节距 100mm 链轮齿数 9 由公式 P’=Fv=3.6×0.9=3.24kW P0==3.64kW 若齿轮传动比,总传动比i=24 选择原动机为Y112M-4（参考资料[3] P75） 型号 额定功率 (Kw) 满载转速 (r/min) 同步转速 (r/min) 最大转矩 (N.m) Y112M-4 4.0 1440 1000 2.2 允