程控气压车床在轴承套圈生产线中的优化研究【毕业论文】.docxVIP

程控气压车床在轴承套圈生产线中的优化研究摘要轴承在装备制造业中发挥着不可替代的作用，轴承最重要的零件就是轴承的套圈。目前我国轴承套圈车加工设备主要采用自动化程度不高的小台车及液压车床，为了提高生产率，推进轴承企业自动化转型升级，必须加快国内轴承行业车削设备的优化研究。本文以轴承套圈生产线的优化为研究对象，提出了将程控气压车床应用到轴承套圈生产中的新思路，同时对车间生产线布局、轴承套圈车加工工艺路线、刀具和切削用量的选择进行优化设计，最后构建了轴承套圈生产线优化评价指标体系。主要研究结果如下：1、车间生产线布局的优化。根据生产物流、组织形式和工艺流程对物料传递和生产工序进行了全面优化，并提出了程控气压车床应用于轴承套圈生产线的优化设计方案。2、轴承套圈车加工工艺路线的优化。对目前轴承套圈车加工工艺进行了分析，针对原本分散的精孔、沟道、倒角和密封槽等工序，提出了将沟道、密封槽、倒角等工序集中到一台车床上加工的新方案，使六台机床变为了三台机床串联的生产线，大大提高了生产率。3、刀具的优化。根据新的工艺路线方案，提出了新的刀架、刀杆和刀片的优化方案。通过车削试验，确定了陶瓷刀具的合理切削用量，切削速度Vc ? 80～100m/min ，进给量 f ? 0.05～0.2mm/r ，切削深度a p ? 0.2～0.5mm ，同时通过试验分析得到了进给量对表面粗糙度的影响最大。4、轴承套圈生产线优化评价体系的构建。根据层次分析法和模糊综合评价法，构建了程控气压车床在轴承套圈生产线中的模糊综合评判模型，并对 FRT公司程控气压车床应用前后的生产量进行了综合评价分析，结果表明其生产量增长了 191.4%。关键词：程控气压车床，轴承套圈，优化设计iStudy on Optimization of Program-controlled pneumatic lathe in the bearing ring production lineAbstractBearing plays an irreplaceable role in the equipment manufacturing industry, the most important part of the bearing is a bearing rings. the bearing ring turning equipment in China mainly uses the small trolley and hydraulic lathe, the degree of automation is not high. In order to improve productivity, promote the transformation and upgrading of enterprises bearing automation, we must speed up the optimization of domestic bearing industry turning device.In this paper, in order to optimize the bearing production line as the research object,put forward the control pressure is applied to the new way of bearing ferrule lathe in the production. At the same time, the workshop production line layout, bearing processing ring car line, cutting tools and cutting parameters selection to optimize the design, and finally established the evaluation index system to optimize the bearing ring production line. the main results are as follows:the optimization of the layout of the workshop production line. According to the production logistics, organization and process conducted a comprehensive optimization of production processes and material transfer. And put fo