基于蒙特卡洛模拟的机床关键几何误差溯源方法-北京工业大学学报.pdfVIP

第43卷 第11期 北 京 工 业 大 学 学 报 Vol.43 No.11 2017年 11月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Nov. 2017 基于蒙特卡洛模拟的机床关键几何误差溯源方法 唐宇航,范晋伟,陈东菊,袁摇 帅 (北京工业大学机械工程与应用电子技术学院,北京摇 100124) 摘摇 要:为了溯源对加工误差影响最大的机床几何误差,提出了一种基于蒙特卡洛模拟的灵敏度分析方法. 运用 多体系统理论建立五坐标龙门加工中心加工误差生成模型,并建立了S形样件的直纹面数学模型. 推导刀具轨迹 到切削点的映射关系,建立了切削曲面模型. 根据蒙特卡洛模拟采样机理,对机床加工误差模型进行全局灵敏度分 析,获得影响机床加工误差的关键几何误差参数. 按照灵敏度分析结果排序,获得影响z 向加工误差最大的5项几 何误差参数为啄 (x)、啄 (y)、啄 (z)、啄 (c)、啄 (b). 实验结果表明:5项关键误差参数共同作用对分析区域平均z 向加z z z z z 工误差的影响度达88郾2%,5项误差参数对机床z 向加工误差影响最大,可以为提高五坐标机床的加工精度和设计 精度提供指导. 关键词:误差溯源;全局灵敏度;蒙特卡洛模拟;S形样件 + 中图分类号:TH161 郾5 文献标志码:A 文章编号:0254-0037(2017)11-1619-10 doi:10.11936/ bjutxb2016120032 Tracing Method for Key Geometric Errors of a Machine Tool Based on Monte Carlo Simulation TANG Yuhang,FANJinwei,CHEN Dongju,YUAN Shuai (College of Mechanical Engineering and Applied ElectronicsTechnology,Beijing University of Technology,Beijing 100124,China) Abstract:This paper presented a sensitivity analysis method for tracing the volumetric errors of a machine tool that made the greatest impact on machining errorsbased on Monte Carlo simulation theory. A machining error model of thefive鄄axisgantry machinewasestablishedby meansof amulti鄄body system theory and a mathematical model of S鄄shaped test piece was also established. The mapping relationship between the cutting points and tool paths was deduced. The mathematical model of cutting surface was then found. According to the principle of Monte Carlo simulation, a global sensitivity analysis was performed on the machining error model. Then,the geometric error parametersthat make a great impact on mach