小型冲孔弯曲件冲压模研究设计.docVIP

小型冲孔弯曲件冲压模设计 摘 要 冲压是利用安装在冲压设备（主要是压力机）上的模具对材料施加压力，使其产生分离或塑性变形，从而获得所需零件的一种压力加工方法。弯曲是将板料、棒料、管材和型材弯曲成一定角度和形状的冲压成形工序。 本文主要研究工作： 利用钢制零件特征之间的关系建立级进模排样设计模型，引入冲压排样设计原则；进一步将钢制零件的形状特征应用于模具结构设计中，建立模具模型，进行模具工艺设计和结构设计，从而确定总体的模具形式；模具投入制造后，可能在制造和生产调试过程中表现出设计的不足和错误，通过总结概括这些问题，可以进行修正工艺设计和模具结构设计，或增加新的工艺规则，为以后的模具设计提供宝贵的经验。 基于以上的研究工作，可以建立一套可行的、适合于小型钢制零件的冲压级进模的设计方法，并在实际生产中应用。 关键词：级进模；工艺分析；模具结构设计 The stamping process and model design of steel parts Abstract Stamping is a pressure processing method. It exerts pressure on the materials to produce plastic deformation or separation, to obtain the necessary components by using the mold installed on stamping equipment (mainly press machine). Bending is a stamping shaping process. It could make the sheet, metal, bar, pipe to bend and shape. This paper studies:  Establishing the progressive layout design model by using the relations of characteristics of steel parts, introducing principles of stamping layout design; further more, determine the overall form of the mold take the characters of steel components into the shape of model structure design, create a model Die, make the process design and structure design; When the model is to be manufactured, many inadequacies and errors of the design may be shown in the process of manufacturing and production adjusting. We can improve the process design and structure design by summing up these problems, or we could add new technology rules to provide a valuable experience to model design in the future.  Based on the above studies, we could establish an available design method which is suitable for stamping progressive model design of small steel parts. Key words: Progressive model; analysis of process; designation of model structure 目 录 摘 要 I Abstract II 1 绪论 1 1.1 冲压的概念、特点及应用 1 1.2 我国模具制造技术与工业发达国家的差距 2 1.3 冲压模具制造技术的发展趋势 2 2分析零件工艺性 5 2.1分析零件的工艺性 5 2.1.1零件展开尺寸的计算 5 2.1.2工艺性分析 6 2.2排样方案设计 6 2.2.1搭边值的确定 9 2.2.2条料宽度的确定 9 2.2.3步距基本尺寸的确定 9 2.2.4材料利用率的确定 10 2.2.5工艺方案的确定 10 3主要计算 11 3.1模具类型及结