3478_封盖落料冲孔拉深翻边复合模具设计.docxVIP

封盖落料冲孔拉深翻边复合模具设计摘要模具是工业产品生产使用的重要工艺装备，它以其自身的特殊形状通过一定的方式使原材料成型。现代工业生产中，由于模具的加工效率高，互换性好，节省原材料。模具技术已成为衡量一个国家制造水平的重要标志之一。模具技术能促进工业产品的发展和质量的提高，并能获得极大的经济效益。模具是效益放大器，用模具生产的产品的价值往往是模具价值的几十倍、上百倍。模具设计是模具制造的基础，合理正确的设计是正确制造模具的保证：模具制造技术的发展对提高模具质量、使用寿命、精度以及缩短制造模具周期具有重要的意义：模具的质量、使用寿命、制造精度及合格率在很大程度上取决于制造模具的材料及热处理工艺：模具成本直接关系到制件的成本以及模具生产企业的经济效益；模具工作零件的精度决定制件的精度；模具的寿命又与模具材料及热处理、模具结构以及所加工制作材料等诸多因素有关；模具的安装与使用直接关系到模具的使用性能及安全；而模具的标准化是模具设计与制造的基础，对大规模、专业化生产模具具有极重要的作用，模具标准化程度的高低是模具工业发展水平的标志。关键词封盖落料,冲孔,拉深,翻边.Abstract:Mold,which is used to mould raw material due to its special shape, is a piece of important equipment in the process of producing industrial products. It is wildly used in modern industry, because of its effective machining, exchangeable quality, saving raw materials and lower costs. one important way of mesuring the manufacture level of country is the technology of mold,which can advance the quality of products and promote its development and agin great economical benefits,Mold is effective amplifier.Products with the value of the mold is often ten times and a hundred times the value of the mold,.The mold is a kind of precision machinery. It mainly consists of mechanical parts and mechanism. Such as forming work parts, guide parts, positioning parts, supporting parts and feeding mechanism, core pulling mechanism, the introduction of institutions, etc.. Mold and corresponding forming equipment (such as punch, plastic injection machine, die-casting machine and so on) supporting the use, can directly change the metal or non-metallic materials, shape, size, relative position and performance, shaping the qualified workpiece.Keywords: sealing, falls the material, punch holes, drawing, flange superposable die.目录第一章前言1第二章材料分析和模具结构的确定12.1 冲压件工艺性分析1 2.2冲压工艺方案确定22.3 模具结构形式的确定4第三章主要设计计算53.1毛坯尺寸计算53.1.1修边余量计算63.1.2毛坯尺寸计算73.2 材料利用率的计算73.3确定排样方式83.4拉深次数计算93.5各工序冲压力的计算93.6冲裁工的验算113.7 工作零件刃口尺寸计算113.8 确定是否采用压边圈123.9 压力中心的确定133.10 拉深翻边工作零件尺寸计算13第四章主要零部件的设计144.1 工作零件的结构设计144.2支撑固定及卸料零件2