国外先进的装配理念,5步拧紧技术5 steps-chinese.pptVIP

* * * * * * Your tool operators are no doubt dedicated, reliable people. But they’re only human. Like everyone else, they can make mistakes. Eight hours, 1,000 parts and 4,000 fasteners. It’s easy to miss one, particularly in a repetitive working environment. Combining the RE-Controller with shut-off air tools in your assembly plant is highly cost effective. * * * * * * Cutting costs and improving quality at Johnson Controls Johnson Controls is a major supplier of integrated seating and interior systems for the automotive industry. At Lakewood in Michigan, USA, the company produces headliners for large car manufacturers. Prevailing torque, different screw lengths, and varying joint types are typical challenges the production engineers face when planning the assembly of handles, visors and other components to the interior roof. “This previously led to problems such as cross threads, missing components and damaged parts,” states manufacturing engineer Phil Green. Several Tensor DL screwdriver systems were introduced, allowing for integration to the line via PLC. Johnson Controls now has full line control and feedback. Six conventional tools were replaced with only three Tensor DL systems per station. These systems are set to tighten 16 Torx screws at 1,6 Nm with a tolerance of ± 10% of target torque. Phil Green explains that the new tools have improved quality control and taken away the need for final inspections. The investment paid off in less than eight weeks by eliminating assembly problems, cutting preventive maintenance service costs by 70%, and reducing downtime. “The ability to change rundown speed and torque settings with the tool has given me the flexibility we never had before,” he says. “Our experience to date has been excellent with the Tensor DL and the performance and lack of downtime has just amazed me.” * * * 30+150+300 = 480 480*52.000 = 24.960.000 Ask the customer how much he thinks a recall like this would cost him/her and build the business cas