转换套的机械加工工艺设计及数控加工.docVIP

摘 要 本文主要论述转换套零件的机械加工工艺规程设计和该零件数控编程与加工的过程，首先对数控加工技术进行了简单的介绍；然后根据零件图进行零件的加工工艺性分析；再根据分析的结果制定该零件的机械加工工艺，包括：根据本零件材料的加工工序、切削用量以及其他相关因素选用刀具及刀柄和零件的轮廓特点确定需要7把刀具分别为外圆粗车刀、外圆精车刀、切槽刀、内孔刀、钻头、铣刀、内切槽刀；针对零件图图形进行编制程序，此零件为套类零件，外轮廓由直线、圆弧组成，零件的表面要铣出一个缺口，在加工过程中，工件需要调头钻孔；钻孔对刀时要先回参考点，要以孔中心作为对刀点，刀具的位置要以此来找正，使刀位点与换刀点重合。 关键字： 刀具的确定、走刀路线的选择、刀具的对刀点、工件的定位。 ABSTRACT This paper mainly discusses the transformation of parts of mechanical machining process planning design and the process of the nc programming and machining the parts first has carried on the simple introduction of nc machining technology; Then according to part drawing parts processing manufacturability analysis; Again according to the results of analysis of the components of the machining process, including: according to the parts material processing operations, cutting dosage, and other related factors to choose tools and parts of the handle and the outline of the characteristics of need 7 cylindrical respectively roughing tool, the cutting tool cylindrical turning tool, cutting knife, inner hole cutter, drill bits, milling cutter, the cutting knife; Part drawing graphics for programming, the part for the set of parts, the contour is composed of straight line, arc, milling a gap on the surface of the parts to, in the process of machining, artifacts need to be diverted to drilling; Before drilling to the knife back to the reference point, as the cutting point at the center of the hole, the location of the cutting tool to come to is, that the sword loci and overlap in cutting point. Key words: Cutting tool, the selection of feeding line, cutter for cutting point, the positioning of the workpiece. 目录 前 言 1 1 零件的结构工艺性分析 2 2 机械加工工艺设计 3 2.1定位基准的选择 3 2.1.1精基准的选择 3 2.1.2粗基准的选择 3 2.2 零件表面加工方法的选择 3 2.3 制定工艺路线 4 2.3.1加工阶段的划分 4 2.3.2工序集中与分散 4 2.3.3工序顺序的安排 4 2.4 加工设备及工艺装备的选用 7 3 三维建模、数控编程和加工 9 3.1 零件的三维建模 9 3.2 零件的手工编程 9 3.3 实体切削验证 11 4 产品检验报告 14 5产品实物照片 16 致 谢 19 前 言 本设计中根据数控加工应用的特点、专业培养目标和学习要求确定内容安排，力求通过课程的学习，使我们系统掌握数控加工的基本理论知识和常用工艺方法