直接燃烧法处理陶瓷基片烧结炉有机废气治理工程设计.docVIP

设计总说明 本毕业设计的对象是股份有限公司生产的陶瓷基片，由于在陶瓷基片成型加工过程中，主体原料氧化铝系粉体，需要用聚乙烯醇缩丁酸（PVB）、二丁酯（DBP）等黏合剂粘合因此陶瓷胚基片中含有聚乙烯醇缩丁酸（PVB）、二丁酯（DBP）等有机物，产生了扰民的恶臭问题。考虑到有机废气的净化率和工程实际经济可行性本毕业设计决定采用直接燃烧法处理工艺。 有机废气经过专用的管道进行收集，集中收集后进入送入烧结炉烧结段进行燃烧，燃烧后的热烟气又经锅炉引风机加压后，进入烧结炉预热段的间接换热器，如此周而复始。间接换热器换热后的低温烟气汇集后经烟囱排放。因为聚乙烯醇缩丁酸（PVB）、二丁酯（DBP）等有机物在高温下被氧化，氧化反应剧烈且完全彻底，氧化产物是对人体无害的二氧化碳和水，从而解决了恶臭污染问题。 关键词：陶瓷基片， ， 直接燃烧法 Abstract The object of this graduation design is X Co.,Ltd production of ceramic substrates , As the embryo ceramic substrate molding process, is the main raw material alumina powder, need polyvinyl butyrate (PVB), 2-n-butyl phthalate (DBP) adhesive bonding, Therefore embryo-based ceramic tablets containing polyvinyl butyrate (PVB), 2-n-butyl phthalate (DBP) and other organic matter,and give out the odors,have the disturbing stench problem. Taking into account the emission of organic purification and engineering graduates economic feasibility of the design decisions direct combustion Process. Organic emissions（odor） through a dedicated pipeline for the collection, centralized collection and entered into the sintering furnace for sintering of combustion, The heat of combustion flue gas boilers also cited by fan pressure and proceed to the sintering furnace preheating of the indirect heat exchanger, and so the cycle. Indirect heat exchanger after the low-temperature flue gas pool after chimney emissions. Because polyvinyl butyrate (PVB), 2-n-butyl phthalate (DBP) and other organic matter could under the high temperature oxidation, Oxidation and fierce complete oxidation products are carbon dioxide and water,and thre are not harmful to humans.so,solve the Odor pollution problem. Key words: Ceramic Substrate, Odor, Direct Combustion  目录 1绪论 1 1.1恶臭气体的分类与产生 1 1.2恶臭的污染特征 3 1.3恶臭物质的危害 3 1.4恶臭的去除机理 4 1.4.1物质发臭的原因 4 1.4.2恶臭的去除机理 4 2恶臭治理工艺技术方案 5 2.1目前，国内研究动态恶臭污染治理的技术方法比较 5 2.2脱臭技术方法选择应考虑的因素 6 3设计相关资料 8 3.1工程概述 8 3.2设计依据和标准 8 3.3设计原则 9 3.4 设计范围 9 4脱臭工艺技术方案 10 4.1脱臭工艺流程 10 4.2工艺简介 10 4.3工程特征 11 4.3.1陶瓷生产工艺技术性强