14.IE的机会与挑战(reference only).ppt

Page number IE的機會與挑戰 : 以IC晶圓製造業為例 黃崑智 (Kun-Chih Huang) TSMC Overseas Subsidiaries Value Chain of Semiconductor Industry Semiconductor Industry in Taiwan IC Manufacturing Flow Fab Layout - Typical 300mm Fab Model - Fully AMHS The features of Semiconductor Industry 資本密集 技術密集 產品生命週期短 價格競爭激烈 市場應用領域廣 市場變動快且風險高 研究發展需求多 國際化競爭程度高 IE Job Opportunity in Wafer Fab 工業工程 生產企劃 (生管) 製造管理 資材管理 (採購與物管) 人力資源管理 風險管理 品質管理 MIS CIM管理 專案管理 ... The Challenge of IE in Wafer Fab Job Function of IE Organization Capacity Planning (time study, bottleneck management, simulation, OEE) Cost Management (standard cost preparation, cost reduction program) Capital Investment Evaluation (Payback, Break-even, COO, CAPEX) Layout Management EQ move-in management Headcount Evaluation (Operations IDL DL) Benchmarking Change Master (BPR, ERP, SCM, CI, CIM, E-commerce) New Fab Planning (site survey, site master plan, building plan, layout plan) Project Management (Schedule and Budget Control) Example Capacity Planning and Simulation Application Capacity Planning in the MPC system Capacity Planning: 4W1H First Step Rough-Cut capacity planning system framework Capacity Requirement Planning system framework Planner, Scheduler and Simulator History of Simulation Application in TSMC 04/’91~06/’91 NCTU (SLAMII, PHOTO) 07/’91~12/’91 Software Survey (ManSim, Archilles, Promodel, Qplus) 07/’92~10/’92 Software procurement (ManSim 3.1.1) 10/’92~11/’92 Verification (Software acceptance test) 12/’92~03/’93 Fab2A modeling Validation 04/’93~06/’93 Fab2A 1st case study (Hot run ratio analysis) 08/’93~11/’93 Fab2A 2nd case study (WIP vs Cycle Time analysis) 03/’94~12/’94 MES system interface development Fab Managers Training 01/’’95 Fab2A 3rd case study (Bottleneck utilization vs C/T) 03/’95 Software upgrade from ManSim 3.1.1 to ManSim 3.5 04/’95~ IMPES concept proposal and MS/X On Time Survey Barriers of Simulation Application The Future KCH December 26, 2002 部經理 產能企劃部 工業工程處 TSMC Fab8,12 VIS TSMC Fab6,14 T