美孚合成油应用技术.pptVIP

Content / 内容 Working Condition / 钢厂设备运行工况 ? Equipment Working condition High temperature Cooling water contamination Heavy load Dusty Continually operation ? 钢厂设备运行工况 高温 冷却水侵蚀 重载 低/中速度 粉尘污染 设备连续作业 Lubrication Suffering point / 常见润滑故障 钢厂设备常见润滑故障 齿轮磨损、点蚀、剥落、断齿等 轧机轴承磨损严重、损坏 循环系统过滤器更换频繁 液压系统元件损坏频繁、系统故障多 油品乳化, 起泡 油品使用寿命短 非计划性停机增多 ...... 合成油 - 全部的成分Synthetics - the Full Picture 合成油基础油的种类Synthetic Basestock Types ExxonMobil 是合成油的领导者ExxonMobil is the Leader in Synthetics Synthetics - Viscosity Index (VI) / 黏度指数 Viscosity Index (VI) represents the rate of change of viscosity with temperature 黏度指数是表示油品黏度随温度而变化的指标 Oils with higher VI maintain viscosity better as temperature varies At hotter temperatures, the oil becomes thinner (viscosity decreases) and provides less protection 温度升高，黏度降低，润滑保护减弱 At colder temperatures, the oil thickens (viscosity increases) and becomes more difficult to pump 温度降低，黏度变稠，变得较难泵送 Low Temperature Properties / 低温流动性 Wax is a large hydrocarbon molecule that prevents oil from flowing at colder temperatures Synthetics contain less wax than conventional oils Synthetics remain fluid at lower temperatures than conventional oils Cold, thick oil is more difficult to pump 腊是一种大的分子结构，阻碍油品流动 合成油仅含极少腊成分 合成油在极低温时仍保持流动性 温度越低，油越黏稠，越难泵送 更宽的温度范围 - 如何?Wider temperature range - How? Oxidative Stability / 氧化安定性 Oxidative stability is the ability of oil to resist breakdown caused by combining with oxygen 氧化安定性是指与氧结合形成氧化的能力 More weak spots in mineral oil allow faster oxidation 矿物油氧化速度较快 Synthetics have fewer weak spots and so resist oxidation for a longer time 合成油氧化速度较慢 As oxidation increases, the oil thickens 油氧化后变黏稠 Benefits of Synthetics – Efficiency / 效率 Due to a more consistent molecular structure, synthetics have lower traction than mineral oils 合成油分子结构单一，比矿物油具有更低的牵引系数 Lower traction means less internal friction within the fluid 低牵引系数意味着液体内摩擦少 Less friction within the fluid has several benefits: 内摩擦力小的好处： Lower generation of hea