汽车升降器小臂的设计说明书.doc

摘要 板料冲压加工作为一个标准化生产过程，在汽车、轻工、航空 、国防等领域应用非常广泛，在现代工业生产中占有举足轻重的地位。汽车升降器是汽车车身上一个结构较复杂的重要部件，其设计直接影响到汽车的行驶密封性、安全性、玻璃稳定性等，是汽车设计过程中的一个重要环节。升降器小臂是升降器的关键部分，如何高效、准确地进行模具升降器小臂设计工作，缩短设计周期，是本文的一个重点。本文分析了零件的冲压工艺性，确定了四套设计方案，相互比较各自的优缺点，从中选出最优方案。通过计算分析，选择合适的压力机，合理设计模具的工作零件、定位零件、导向零件、卸料和推件机构等。最后制定各种工艺参数，利用CAXA将模具的装配图及模具图绘制出来。通过本课题的设计，模具设计水平得到提高，基本实现了课题目的。 关键词：升降器小臂；冲压模具；工艺优化；复合模；胀形 Abstract As a standardization of the production process，stamping which is widely used in the automotive, light industry, aerospace, defense and other fields plays a vital role in modern industrial. Glass lifter is an important part with complicated structure, of which the design can directly affect the motor vehicles tightness, driving security, stability of the glass and etc, and so it’s one of the most part in car body design process. The handle of it is a key part, and how to design the mould efficient, accurate and less time of design cycle is a major focus of this article. After analyzing the components of the stamping process, there were four sets of programs, and the most optimal program was chose after they were compared. The press, work parts, position parts, guide parts, unloading parts and ejectors of the die are designed by calculating and analysis. In the end, all kinds of parameters are determined, and the assembly drawings and parts are drawn by using CAXA. Through this design issues, the level of mold design are improved, and the basic purpose of the subject is realized. Key words: handle of glass lift; stamping die; process optimization; compound die; bulging 目录 绪论 3 1 冷冲压的发展综述 4 1.1冷冲压 5 1.1.1冷冲压的特点 5 1.1.2冷冲压的应用 5 1.1.3冷冲压基本工序 6 1.2.冲压模具与设备 6 1.2.1冲模 6 1.2.2模具设备 9 1.3.冲压工艺与CAD/CAE/CAM仿真技术 10 1.4.冲压工艺与模具制造技术的发展 13 1.5.结束语 15 2本课题的研究目的与意义 15 3 模具工艺分析计算与CAD设计 15 3.1 冲压工艺分析 15 3.2冲压工艺方案的确定 16 3.3 工艺计算 17 3.3.1 计算毛坯尺寸 17 3.3.2 排样与搭边 17 3.4、压力、压力中心计算及压力计选择 18 3.4.1 落料——冲孔——胀形工序 18 3.4.2 弯曲——胀形工序 20 4、模具结构设计 21 4．1 落料——冲孔胀形复合模 22 4．1．1 模具工作部分尺寸计算 23 4.1.2选用模架、确定闭合高度及总体尺寸 27 4．1．3模具零件结构设计 28