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IOP PUBLISHING JOURNAL OF MICROMECHANICS AND MICROENGINEERING
J. Micromech. Microeng. 19 (2009) 067001 (6pp) doi:10.1088/0960-1317/19/6/067001
TECHNICAL NOTE
Deep etching of glass wafers using
sputtered molybdenum masks
Frederik Ceyssens and Robert Puers
KULeuven, Dept. ESAT-MICAS, Kasteelpark Arenberg 10, Leuven, Belgium
E-mail: fceyssen@esat.kuleuven.be
Received 11 March 2009, in final form 17 April 2009
Published 20 May 2009
Online at stacks.iop.org/JMM/19/067001
Abstract
This note presents a simple, low-cost technology to fabricate very deep isotropically etched
features in glass wafers. A process based on fast etching glass combined with a
stress-optimized molybdenum mask layer and a photoresist was found to be very suitable for
such purposes. The obtained performance, up to 1.2 mm deep etching, rivals the best existing
techniques while being more cost-competitive and using widely available equipment.
(Some figures in this article are in colour only in the electronic version)
1. Introduction The purpose of this work is to obtain a performance similar
to the best reported in terms of maximum etch depth and mask
Of all substrates, glass certainly offers the most attractive undercut, using only low-cost materials and processes. The
resource for the fabrication of optical and fluidic investigation focused on achieving this by the use of a low-cost
microsystems. The cost of quality glass substrates is at float glass and a masking technique based on a simple sputtered
least one order of magnitude lower than for silicon, an metal mask. Emphasis is put on processing optimization to
obvious advantage,
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