SPC技术在南华电机厂的持续应用.doc

摘要 越来越多的电机行业把通过IS09000等质量管理体系认证作为提升自身质量水平的手段。尽管一些电机企业的质量管理基础工作做的比较好，率先通过了质量体系认证，但是企业通过质量认证后，如何深化质量管理成为一个很迫切的问题。由于贯彻IS09000并持续改进质量的工作是长期的和艰巨的，因此，单纯依靠传统的人力质量管理方法不足以解决企业复杂的全面质量管理问题，信息化、数字化的质量管理已成为企业的必然选择。 本文简述了质量控制的发展历程、统计过程控制（SPC）技术的内容，发展趋势等，并深入分析了统计过程及统计过程控制的核心工具—控制图，并利用EXCEL和MINTAB软件进行控制图绘制。利用P控制图对线圈车间、总装车间耐压测试不良率进行控制，利用柏拉图进行主要原因查找分析，利用X-R控制图,X-Rs控制图对定子厚度进行分析与控制。并拟定建立一个质量管控部门，使现场人员及时发现了相应的过程波动及缓慢变异，发现了自身过程质量控制的不足之处。从而能够及时地，从整体上寻找原因，系统地提出改善方案。 关键词:SPC、控制图、过程能力、X-R控制图、X-Rs控制图、P控制图 Abstract More and more motor industry take through the IS09000 quality management system certification as a means of quality level ascending themselves. Although some motor enterprises’ quality management foundation work better, Lead off through quality authentication, but how to deepen quality management has become a pressing problem. Due to the implementation of IS09000 and continuously improve quality work are long and arduous, therefore, Simply rely on the traditional human quality management methods do not can solve complex problems of total quality management, informatization, digital quality management has become the inevitable choice of enterprise. This paper describes the development of quality control, the content of statistic process control (SPC) technology, development trend, and in-depth analysis of the statistical process and statistical process control tools -- control chart, using the EXCEL and MINTAB software for drawing Control chart. Using P control chart to control pressure test of nonconformities in coil workshop and assembly workshop . Using Plato for Searching and analysising the main reasons.Using the X-ray R control chart, X-ray thickness control chart to analyze and control the thickness of the stator,and planing to build a quality control department, make site personnel timely to find the corresponding variation in the process and the slow variation ,found themselves’ deficiencies of the quality control. Thus can promptly, looking for reason on the whole and pr