曲型支架板进行注塑模具设计.docVIP

摘要 对曲型支架板进行注塑模具设计,以取代传统的机械加工方法。ABS由于具有良好的物理、化学、机械性能，并且易于注塑成型，因此选用ABS作为注塑材料。将几何作图法和Pro/Engineer软件分析法相结合，运用Pro/Engineer软件建立塑件实体模型，计算出塑件体积、质量和在分型面的投影面积；利用几何作图法初步确定浇口数目及位置。根据塑件生产要求及结构工艺性分析，采用一模四腔布局，侧浇口浇注。塑件呈阶梯型，采用两板式注塑模，阶梯型分型面。针对塑件上的四个孔，采用推杆推出机构，将推杆与型芯设计成一体。对模具总体结构、浇注系统、推出机构、冷却系统进行了合理的设计，对注塑机进行了校核，形成了一套完整的模具设计方案。 联系QQ：有全套资料 含CAD图纸 关键词：曲型支架板；注塑模具；Pro/Engineer Abstract The curved support board was injection molded to replace the mechanical processing method. ABS，which has excellent physical、chemical and mechanical properties and easy to be injection molded, was selected as molding material. The mold was designed by using geometry diagram and Pro/Engineer software analysis methods. A 3 dimensional model of the part was built with Pro/Engineer software to get the volume and weight of the plastic parts and the projection area on the parting surface. The Gate number and position was first determined applying with geometry methods. According to the production requirements and the structure of the product, a four cavity, side gating system was used. 2-plate mold was adopted. The ladder type parting surface was applied. Based on the four holes in the part, the push rod institutions was used, the push rod and cores was designed as one part. The overall structural system、gating system、push rod institutions and cooling system of the mold were all reasonable designed, The injection machine was also checked, formed a complete mold design. Key words: support board; injection mold ; Pro/Engineer 联系QQ：有全套资料 含CAD图纸 目录 绪论 4 第1章 塑件以及成型工艺性分析 6 1.1 明确塑件设计要求 6 1.2 塑件材料分析 7 1.3 塑件成型工艺性分析 7 1.4 明确塑件生产批量 7 1.5 计算塑件体积和质量 7 第2章 模具设计有关计算 8 2.1 型腔工作尺寸的计算 8 2.1.1型腔径向尺寸的计算 8 2.1.2型腔壁厚尺寸计算 9 2.2 型芯工作尺寸的计算 9 2.2.1型芯径向尺寸的计算 9 2.2.2型芯高度尺寸的计算 10 2.2.3型芯中心距尺寸计算 10 第3章 模具结构设计 13 3.1 塑件分型面的选择 13 3.2 初选注塑机型号和规格 14 3.3 确定型腔数目 16 3.4 浇注系统设计 16 3.4.1主流道设计 18 3.4.2分流道设计 19 3.4.3冷料穴和拉料杆设计 20 3.4.4浇口设计 20 3.4.5浇口位置选择 21 3.5 选择模架 21 3.6 模具成型工作零件的结构设计 23 3.6.1凹模结构设计 23 3.6.2凸模结构设计 23 3.6.3小型芯的结构设计 24 3.7 结构零部件设计 24