质量改善培训.pptxVIP

Kaizen quality component 2改善质量组件二Mistake proofing防错Error and defect错误和缺陷Defects are results 缺陷是一种结果.Errors cause results 错误则是造成结果的原因 Cause 原因 Result 结果 Errors 错误 Defects 缺陷Everyday Examples of Errors and Defects每日的错误和缺陷例子Not setting the timer on your toaster properly没有合理的给烘烤箱设置定时器Placing the original in your copier face up将原始版本放在复印机里，面朝上Running out of ink on your date coder打印日期的打标机墨水用完Burnt toast烘烤箱烧毁Many blank pages许多空白页No date code on the product产品上没有打印日期Why?为什么Defects vs. Errors缺陷vs.错误错误工艺流程缺陷下道工序Definition:Error 错误的定义When any of the conditions necessary for successful processing are wrong or absent. 当过程顺利进行必要的正确条件缺失或者条件发生改变时，错误就会发生。Ten Most Common Errors最常见的错误Processing omissions 程序冗余Processing errors 程序出错Error in setting up the work piece 装夹工件出错Assembly omissions (Missing Parts) 装配过多/遗漏Inclusion of Improper part/item 不适当的零件或项目中的夹杂Wrong work piece 错误的工件Operations errors 操作错误Adjustment、measurement dimensional errors 调整或测量尺寸出错Errors in equipment maintenance or repair 设备维护或修理出出错Error in preparation of blades, jigs or tools 准备刀具、夹具或其他工具出错Common Defect Categories常见的缺陷种类Cannot be assembled 不能装配Inconsistent test results / test failure 测试结果或测试失效不一致Bad incoming material 糟糕的原材料Wrong material / parts 错误的材料或零件Wrong or inconsistent dimensions 尺寸错误或者不一致Other... ? 其他Damaged Parts / Product 损坏的零件或产品Reversed Parts / Product 颠倒的零件或产品Foreign Matter Present 外在异常出现Mismatched Parts 装配不当的零件Misaligned Parts 未校准的零件Errors are Inevitable!错误是难以避免的Hearing听闻People make mistakes, but there is no error or defect that people cannot effectively prevent!人们总是犯错误，但是没有什么错误或者缺陷是人们不能有效预防的Vision眼见Oops! 糟糕！Repetition重复的发生... And In Conclusion总之In analyzing problems， you must understand that errors and defects are not the same. 在分析问题时，你需要明白，哪些错误和缺陷不是同一类。Red Flag Conditions 红牌条件Inevitability of human error 人为错误的必然性What are red flag conditions? 什么是红牌条件Exercise: identify red flag conditions 练习：识别红牌条件Human Error -Two Important Premises人员出错——两类重要前提Errors are inevitable 错误在所难免Errors can be