博西轮裂纹补焊.docVIP

The welding procedures for the crack of the “M\V “博西”轮裂纹修理工艺 dye penetrant check is to be carried out. 进行着色探伤, 确定裂纹 Note: dye penetrant check to be performed as follows:（着色探伤要求如下） apply penetrant(使用着色剂) let penetrant work for at least 30 min.(着色剂至少工作30分钟) remove all visible penetrant with cleaner.(用清洗剂清除所有可见着色剂，不可以采用擦除的方法，只可喷洗) apply developer(使用显影剂) let developer work for at least 10 min. before checking for defects(在检查缺陷之前，显影剂至少工作10分钟) crack to be completely removed by grinding. the depth of grinding is no more than 6mm.（only tools/discs especially made for stainless steel shall be used and all tools shall be properly marked for such use.） 打磨将裂纹清除,打磨深度不许超过6mm。(注：必须使用适合不锈钢的专用工具并有正确的标记。) the crack/defect is to be opened sufficiently to form a V-groove or U-groove. 打磨出适当的V型或U型坡口。 to make sure the crack is completely removed ,dye penetrant check is to be carried out. 确定裂纹被彻底清除后，进行着色探伤。 Note: dye penetrant check to be performed as above: welding of defects(缺陷焊接) only skilled welders with stainless steel welding experience are permitted to perform repair welds according to this procedure.(具有焊接不锈钢资质的焊工方可允许按下列程序施工) low heat (100℃)input shall be used when welding.(焊接时要求低热量输入) use low current and small electrodes(Φ2.5) to reduce the heat input. (采用小电流、小直径焊条(Φ2.5)以减少热量输入) welding-rods/electrodes have to be stored in a dry and heated place . all welding-rod boxes which are opened should be repacked airtight.(焊条按正确方法存放在焊条箱内，正确使用保温筒) no weaving.(不允许摆弧) weld by laying straight weld beads avoid weaving.(焊接时不允许弧)。 multi bead welds:(多道焊) when welding multi beads,the material is to be cooled to below 100℃ before welding next bead.(当焊接多道焊时，层间温度控制在100℃以下。) dye penetrant check: after completed welding ,dye penetrant check to be performed.(minimum 30 min. penetration) 焊接完成后，进行着色探伤（渗透至少30分钟） special precautions for repair in solid stainless steel(不锈钢修理时注意事项) full penetration welds are required .that means grinding through the material.(要求全焊透，坡口必须是打磨出来的) electrodes to be used:(焊条) type