Lean Production training 精益生产培训.pptVIP

Wk#_CPP_##Z_ModName ? 2000 Honeywell International Wk4_CPP_##Z_ModName Lean Enterprise Overview What do you expect from this training? 你期望从这个培训中学到什么? From Over-Demand to Over-Capacity The Lean process The Value streamWaste elimination What is value STREAM? The value stream is all the steps and processes required to bring a specific product from raw materials to finished product in the hands of the customer. Analyzing the entire flow of a product will almost always reveal enormous amounts of waste and non value-added sequences. It is a sequence of actions that add value to create the customers “product” It includes value and non value added steps (in form of value enabling steps) What is WASTE? Focus On The Addition Of Value Understanding A Process – Lean精益生产的思考: 流程中的不同活动 Value Stream Present State Map (VSM) Value Stream future Map Production in a continuous one-piece flow Traditional Lean Takt time = ——––––– Takt is a German word and means a musical tempo or beat. 来自德语, 音乐的节拍. It gives the rhythm to pull production. 拉动生产的节奏. Vital for balancing inputs, outputs and labour use. 平衡输入,输出和劳动力 Takt time and Line balancing节拍时间,线平衡 If capacity appears to be insufficient (bottleneck), often a single operation exceeds the takt time. 产能不够通常是某一个制程的时间超过节拍时间造成瓶颈 Line balancing, a key industrial engineering skill, can help solve the problem; adjusting the tasks assigned to each operator, reconfiguring the layout of the line or increasing the efficiency with which the limiting task can be performed Understanding cycle times is an important part of line balancing. If cycle time for every operation in the complete process can be reduced to equal takt time, products can be made in one-piece flow. 如每工序的作业时间缩减到节拍时间, 就可以”单件流”生产了. Lean Methods Tools 精益生产的方法,工具 Don‘t set too ambitious goals Multiskilling, can be taken away if seemed too critical for own structure. Handouts digital –business cards mail The ‘product’ can be anything. It is whatever the process is f